Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality ....Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality of 3D printed metals with qualities that go beyond the most demanding industry acceptance criteria. This project should provide significant benefits by creating new capabilities and improving the productivity of Australian manufacturers while lowering the cost of products for consumers.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE240100917
Funder
Australian Research Council
Funding Amount
$457,647.00
Summary
Manufacturing Nanostructured Metallic Materials via 3D Printed Polymers. This project aims to develop additive manufacturing processes capable of rapidly producing nanostructured polymer and metallic materials with tuneable physical and chemical properties. This project expects to develop new knowledge and chemical processes, allowing the rational design of functional materials with applications in catalysis, energy storage, and chemical separations. Expected outcomes include more energy efficie ....Manufacturing Nanostructured Metallic Materials via 3D Printed Polymers. This project aims to develop additive manufacturing processes capable of rapidly producing nanostructured polymer and metallic materials with tuneable physical and chemical properties. This project expects to develop new knowledge and chemical processes, allowing the rational design of functional materials with applications in catalysis, energy storage, and chemical separations. Expected outcomes include more energy efficient and environmentally benign methods for functional materials synthesis, and increased understanding of structure-property-performance relationships in nanostructured materials. This should provide benefits to Australia by providing cost-effective routes for materials used in energy, health, and water.Read moreRead less
Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistan ....Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistant alloys for application in molten salts. The project expects to increase our sovereign capabilities in advanced alloy component manufacture, for the benefit of sectors including high-velocity aerospace, defence and molten salt-based energy storage and power generation.Read moreRead less
In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces v ....In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces via recrystallisation and coupled segregation-precipitation phenomena. Technological outcomes are processing maps for printing parts with customised microstructures. This will diminish anisotropy, residual stress and defects, benefitting defence, aerospace and energy applications, all vital to the Australian economy.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE240100960
Funder
Australian Research Council
Funding Amount
$420,198.00
Summary
Reverse Design of Tuneable 4D Printed Materials for Soft Robotics. This project aims to facilitate the design and manufacture of specialised objects that can change their shape over time. These types of objects are made from ‘tuneable metamaterials’, which can be made by 4D printing: 3D printing with an added dimension of time. These materials are becoming indispensable in many fields- including non-metallic soft robots used in medicine or the exploration of harsh environments like space- but ar ....Reverse Design of Tuneable 4D Printed Materials for Soft Robotics. This project aims to facilitate the design and manufacture of specialised objects that can change their shape over time. These types of objects are made from ‘tuneable metamaterials’, which can be made by 4D printing: 3D printing with an added dimension of time. These materials are becoming indispensable in many fields- including non-metallic soft robots used in medicine or the exploration of harsh environments like space- but are currently onerous to make. This project will develop a revolutionary new method for a user to work backward from defining the desired qualities to the manufacture of the object that satisfies their needs. It will also create a library that will allow users to quickly select a material that will be appropriate.Read moreRead less
Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricatin ....Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricating alloy parts that have unprecedented high-temperature mechanical properties and environmental performance and providing significant benefits for the industry partner to establish its international portfolio of high-profit products.Read moreRead less
Fundamental research advancing remanufacturing with a 3D printing technique. 3D printing manufactures items directly from a computer model. This project aims to develop a computational tool for applying direct laser metal deposition, a 3D-printing method, to repair metallic components and develop a way to predict the remaining life of the remanufactured components. The tool should optimise use of this printing method and improve the quality of repaired components. The research expects to validat ....Fundamental research advancing remanufacturing with a 3D printing technique. 3D printing manufactures items directly from a computer model. This project aims to develop a computational tool for applying direct laser metal deposition, a 3D-printing method, to repair metallic components and develop a way to predict the remaining life of the remanufactured components. The tool should optimise use of this printing method and improve the quality of repaired components. The research expects to validate the tool for simulating the printing process, provide a better heat treatment during repair, and allow safe prediction of the service life of repaired components. This research should benefit the Australian manufacturing industry and reduce resource use by helping apply this 3D printing method in remanufacturing.Read moreRead less
Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-servic ....Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-service performance and thereby substantially broaden the industrial adoptions of 3D-printed products. This should also provide significant cost and environmental benefits and enhance Australia’s international standing in cutting-edge research on advanced manufacturing and materials.Read moreRead less