New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Development of laser cladding technology to maintain rails in tram networks. This project aims to develop a new cost-effective maintenance technique by applying laser cladding to enhance the characteristics of new rails and track components and repair damaged ones, so as to ensure their structural integrity and improve the performance of rail infrastructure. This project expects to generate new knowledge in the area of railway maintenance using the innovative and interdisciplinary laser claddin ....Development of laser cladding technology to maintain rails in tram networks. This project aims to develop a new cost-effective maintenance technique by applying laser cladding to enhance the characteristics of new rails and track components and repair damaged ones, so as to ensure their structural integrity and improve the performance of rail infrastructure. This project expects to generate new knowledge in the area of railway maintenance using the innovative and interdisciplinary laser cladding technology. Expected outcomes of this project are crucial for manufacturers and operators of railway networks to develop and improve their railway maintenance strategies. This should provide significant benefits, such as extending lives of rails and special track components, and reducing wheel squeal and flanging noise.Read moreRead less
Breakthrough technologies in implantable bionics. This project aims to introduce revolutionary changes in implantable bionics via miniaturisation, automation and improved reliability and generating new knowledge by leveraging recent advances in laser processes. Expected outcomes include innovative hybrid thin-film/thick-film electrode arrays with more channels and charge-carrying capacity for neuromodulation; novel glass interfaces that facilitate deeply-miniaturised hermetic packages; and failu ....Breakthrough technologies in implantable bionics. This project aims to introduce revolutionary changes in implantable bionics via miniaturisation, automation and improved reliability and generating new knowledge by leveraging recent advances in laser processes. Expected outcomes include innovative hybrid thin-film/thick-film electrode arrays with more channels and charge-carrying capacity for neuromodulation; novel glass interfaces that facilitate deeply-miniaturised hermetic packages; and failure analysis to ensure study aims result in new processes that are as or more reliable than the current state-of-the-art. This work will create new and novel manufacturing processes, and trains the next generation of innovators equipped with the tools to advance implantable bionics into the future.Read moreRead less
Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundam ....Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundamental knowledge of material behaviour will be developed with advanced models that account for the unique process deformation conditions. The intended outcome includes computer software for process design and new concepts for part shape control to improve product quality, repeatability and enable high volume manufacture.Read moreRead less
Automated Integrity Assessment of Self-Piercing Rivet Joints: i4.0 Approach. Lightweighting in the car industry by the use of aluminium reduces emissions substantially. It entails joining the car body sections by self-piercing rivets rather than the traditional spot welds. We aim to fill the technology gap for effective quality control of these joints. The project expects to solve the problem by merging industry 4.0 principles, three-dimensional X-ray technology, machine learning computer vision ....Automated Integrity Assessment of Self-Piercing Rivet Joints: i4.0 Approach. Lightweighting in the car industry by the use of aluminium reduces emissions substantially. It entails joining the car body sections by self-piercing rivets rather than the traditional spot welds. We aim to fill the technology gap for effective quality control of these joints. The project expects to solve the problem by merging industry 4.0 principles, three-dimensional X-ray technology, machine learning computer vision and structural mechanics. The expected outcomes are technologies for automation-friendly assessment of these joints. This should benefit industries from medical to electronics to automatically spot a random and delicate abnormality within a solid of complex geometry, such as that in live tissue or an electronic circuit.Read moreRead less
Multilayered Safety Clothing for Personal Protective Equipment. This project aims to improve multilayered firefighting protective garments and their thermal comfort by utilizing aerogel microparticles containing thermal regulation materials and flame-retardant agents. This research will create new multifunctional fabric designs and engineering techniques to integrate improved heat and flame protection, comfort and smart features into optimized multilayered garments. It will create novel clothing ....Multilayered Safety Clothing for Personal Protective Equipment. This project aims to improve multilayered firefighting protective garments and their thermal comfort by utilizing aerogel microparticles containing thermal regulation materials and flame-retardant agents. This research will create new multifunctional fabric designs and engineering techniques to integrate improved heat and flame protection, comfort and smart features into optimized multilayered garments. It will create novel clothing systems that will better protect wearers and allow them to effectively combat bushfires and save lives and assets. The successful completion will enable industrial capability in next generation advanced protective garments and functional uniforms for broad occupational health safety and well-being applications.Read moreRead less
Elastic and biodegradable sponges/aerogels from exfoliated silk nanofibres . The aim of this project is to investigate methods to produce highly porous elastic sponges from silk protein nanofibres. These sponges will have optimal mechanical, insulation and degradation properties making them suitable for a wide range of applications including the biomedical and personal care sectors, where current products have significant drawbacks due to the use of non-biodegradable synthetic materials. Outco ....Elastic and biodegradable sponges/aerogels from exfoliated silk nanofibres . The aim of this project is to investigate methods to produce highly porous elastic sponges from silk protein nanofibres. These sponges will have optimal mechanical, insulation and degradation properties making them suitable for a wide range of applications including the biomedical and personal care sectors, where current products have significant drawbacks due to the use of non-biodegradable synthetic materials. Outcomes include new knowledge on controlling porous structures and tailoring properties to targeted applications. This project, by laying the groundwork for a new generation of bio-based materials, will benefit the Australian advanced manufacturing sector, and enhance Australia's standing in materials science and engineering.Read moreRead less
Exploration of lead free ferroelectric crystals for transducer applications. This project aims to investigate lead free crystals, which are expected to possess high piezoelectric properties for medical imaging and underwater acoustics, as an alternative to toxic lead-based ferroelectrics which have been dominantly used in ultrasound transducers. The project will have significant impact on development of new lead-free ferroelectric crystals with desirable properties. This will benefit Australian ....Exploration of lead free ferroelectric crystals for transducer applications. This project aims to investigate lead free crystals, which are expected to possess high piezoelectric properties for medical imaging and underwater acoustics, as an alternative to toxic lead-based ferroelectrics which have been dominantly used in ultrasound transducers. The project will have significant impact on development of new lead-free ferroelectric crystals with desirable properties. This will benefit Australian industry by providing knowledge and technology of crystal growth, enabling advanced ultrasound transducers for medical imaging and underwater acoustic applications.Read moreRead less
New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and ....New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and mining industries and the technology aims to expand the industrial partner's commodity base from structural ceramics to high-tech ceramics. Benefits: Greater utilisation of waste and Australian raw materials, new commercialisation opportunities, new training and employment opportunities and breakthrough research.Read moreRead less