Future copper metallurgy for the age of e-mobility and the circular economy. Copper, nickel, cobalt, chromium and tin metals are essential for the manufacture of new battery materials, electrical and electronic devices and technologies that will enable the global transition to sustainable energy systems. There are major technical challenges associated with the industrial scale high temperature production, separation and recycling of these metals. The aim of the present study is develop advanced ....Future copper metallurgy for the age of e-mobility and the circular economy. Copper, nickel, cobalt, chromium and tin metals are essential for the manufacture of new battery materials, electrical and electronic devices and technologies that will enable the global transition to sustainable energy systems. There are major technical challenges associated with the industrial scale high temperature production, separation and recycling of these metals. The aim of the present study is develop advanced chemical thermodynamic databases and models that can be used to predict the outcomes of these complex chemical reactions, and in doing so provide the industry with the vital fundamental scientific information and tools needed to be able to design and improve new, more efficient metal production and recycling technologies. Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH210100048
Funder
Australian Research Council
Funding Amount
$4,980,000.00
Summary
ARC Industry Transformation Research Hub for Resilient and Intelligent Infrastructure Systems (RIIS) in Urban, Resources and Energy Sectors. RIIS will deliver transformational technologies to address Australia’s critical infrastructure needs. It will integrate advances in sensor technology, connectivity, data analytics, machine learning, robotics, smart materials, and reliable models to deliver resilient and adaptive infrastructure systems in urban, energy and resources sectors. All three sector ....ARC Industry Transformation Research Hub for Resilient and Intelligent Infrastructure Systems (RIIS) in Urban, Resources and Energy Sectors. RIIS will deliver transformational technologies to address Australia’s critical infrastructure needs. It will integrate advances in sensor technology, connectivity, data analytics, machine learning, robotics, smart materials, and reliable models to deliver resilient and adaptive infrastructure systems in urban, energy and resources sectors. All three sectors are critical to Australia's prosperity and well-being. It will engage with industry, government, and community to unlock scientific roadblock, deliver foundational skills, and translate research and development to commercial opportunities. Benefits include: improved productivity, competitiveness, resiliency, safety; growth, job creation; technological leadership, and export potential.Read moreRead less
Carbon-neutral copper: unlocking metal value through carbon sequestration. This project aims to explore how the concepts of reaction-induced porosity and coupled dissolution-reprecipitation reactions, which have had a profound impact in geosciences, can be exploited in the context of ore processing through carbon sequestration. The project's main outcomes are to generate a new process that maintains porosity in ore, and a combination of lixiviants, for effective Cu metal recovery and Fe capture. ....Carbon-neutral copper: unlocking metal value through carbon sequestration. This project aims to explore how the concepts of reaction-induced porosity and coupled dissolution-reprecipitation reactions, which have had a profound impact in geosciences, can be exploited in the context of ore processing through carbon sequestration. The project's main outcomes are to generate a new process that maintains porosity in ore, and a combination of lixiviants, for effective Cu metal recovery and Fe capture. This project will benefit the mineral industry by providing an alternative to the current paradigm in Copper mineral processing that requires the destruction of the mineral hosting economic value, thereby developing sustainable mining technologies well suited for the increasingly complex ores being extracted in Australia. Read moreRead less
Proppant transport in non-Darcy fracture flow for reservoir integrity/yield. Hydro-fracking of a typical gas well in Australia consumes around 3000 tonnes of proppants to keep open the created fractures, costing over $1.5 million. This project investigates proppant transport behaviour in non-Darcy turbulent flow during fracking of underground reservoir rock by combining Hele-Shaw-cell experiments with Particle Image Velocimetry and conceptual/numeric modelling. The generating advanced proppant t ....Proppant transport in non-Darcy fracture flow for reservoir integrity/yield. Hydro-fracking of a typical gas well in Australia consumes around 3000 tonnes of proppants to keep open the created fractures, costing over $1.5 million. This project investigates proppant transport behaviour in non-Darcy turbulent flow during fracking of underground reservoir rock by combining Hele-Shaw-cell experiments with Particle Image Velocimetry and conceptual/numeric modelling. The generating advanced proppant transport knowledge is expected to be more accurate than laminar flow-based theories currently relied on. Expected outcomes include more efficient/safer proppant-assisted fracking strategies to reduce wasteful proppant disposition and inform industry/government management of fracking based on the reservoir geological features.Read moreRead less
A Machine Learning driven flow modelling of fragmented rocks in cave mining. The project aims to develop an integrated method that uses micro scale and macro scale information to predict block scale behaviour so that a better cave mining design can be established. The role of various mineral composition on the energy storage and fracture properties of rocks will be investigated to examine rock fragmentation for block cave mining. Later Machine Learning based models will be developed to establis ....A Machine Learning driven flow modelling of fragmented rocks in cave mining. The project aims to develop an integrated method that uses micro scale and macro scale information to predict block scale behaviour so that a better cave mining design can be established. The role of various mineral composition on the energy storage and fracture properties of rocks will be investigated to examine rock fragmentation for block cave mining. Later Machine Learning based models will be developed to establish various predictive models for Block Scale rock mass behaviour and caveability of ore deposit. Finally, we will develop a new constitutive model based on a dual damage concept that will capture the rock fragmentation and simulate the cave propagation in a large scale mine layout using Smoothed-particle hydrodynamics.Read moreRead less
Thermodynamic basis for ironmaking and slag recycling in circular economy. This project aims to develop new, powerful state-of-the-art computer-based tools to predict the outcomes of complex chemical reactions, high-temperature ironmaking and slag recycling processes. Globally, over 1 billion tonnes of iron are produced each year consuming 30 billion billion (Quintillion) Joules energy! and creating over 300 million tonnes of molten oxides (slags). Our industry partners need new advanced thermod ....Thermodynamic basis for ironmaking and slag recycling in circular economy. This project aims to develop new, powerful state-of-the-art computer-based tools to predict the outcomes of complex chemical reactions, high-temperature ironmaking and slag recycling processes. Globally, over 1 billion tonnes of iron are produced each year consuming 30 billion billion (Quintillion) Joules energy! and creating over 300 million tonnes of molten oxides (slags). Our industry partners need new advanced thermodynamic databases and computer models with which to optimise their major industrial processes and develop new technologies. By delivering these tools, this project expects to benefit both industry and the community through improved process efficiencies, and reductions in energy usage, pollutants, and environmental impacts.
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Large-scale and long-term storage of Hydrogen in underground reservoirs. This project aims to test effective strategies to re-use Australia’s depleted gas fields for large-scale, long-term, renewable energy storage. With Australia’s energy system undergoing a radical hydrogen-based energy transformation, a critical challenge in the years ahead will be to effectively store massive volumes of hydrogen for long periods (months and years). The overall expected outcome of this research is to fully un ....Large-scale and long-term storage of Hydrogen in underground reservoirs. This project aims to test effective strategies to re-use Australia’s depleted gas fields for large-scale, long-term, renewable energy storage. With Australia’s energy system undergoing a radical hydrogen-based energy transformation, a critical challenge in the years ahead will be to effectively store massive volumes of hydrogen for long periods (months and years). The overall expected outcome of this research is to fully understand the performance and the geological and environmental implications of long-term storage of hydrogen in empty gas fields. Benefit: this foundational scientific knowledge is crucial if Australia is to effectively bring about this new, sustainable, affordable, long-term, hydrogen-storage solution. Read moreRead less
Differential solidification of steel slag to create a fertiliser co-product. The project aims to develop a process to separate phosphorus from steelmaking slag while the slag is still molten. Changing iron ore grades in Australia, especially increasing phosphorus content, places Australian iron ore products at a competitive disadvantage and attracts a significant financial penalty. The separation process is intended to facilitate recycling of an iron rich stream within the steelworks and product ....Differential solidification of steel slag to create a fertiliser co-product. The project aims to develop a process to separate phosphorus from steelmaking slag while the slag is still molten. Changing iron ore grades in Australia, especially increasing phosphorus content, places Australian iron ore products at a competitive disadvantage and attracts a significant financial penalty. The separation process is intended to facilitate recycling of an iron rich stream within the steelworks and production of a phosphorus rich co-product for agriculture. Benefits are anticipated to include increased utilisation of steel slag, creation of a valuable fertiliser co-product, decreased greenhouse gas emissions, and a reduction in the penalty applied to Australian iron ores.Read moreRead less
ARC Centre of Excellence for Enabling Eco-Efficient Beneficiation of Minerals. The aim of the Centre is to progress scientific knowledge to establish transformational improvement in minerals beneficiation, essential for meeting global demand for metals. The research aims to achieve more selective, faster, and efficient separations, combining major advances in separation technologies with increased functionality of new reagents. The Centre outcomes will also ensure the sustainability of the miner ....ARC Centre of Excellence for Enabling Eco-Efficient Beneficiation of Minerals. The aim of the Centre is to progress scientific knowledge to establish transformational improvement in minerals beneficiation, essential for meeting global demand for metals. The research aims to achieve more selective, faster, and efficient separations, combining major advances in separation technologies with increased functionality of new reagents. The Centre outcomes will also ensure the sustainability of the minerals industry in Australia, through a significant reduction in cost, environmental impact, and through lower energy and water usage. The Centre also seeks to establish a new generation of scientists and research leaders in minerals beneficiation to support the innovation needed into the future by this major Australian industry.Read moreRead less