Flexible roll forming of advanced high strength steel sheet . This project will develop light weight automotive components to assist fuel economy and crash worthiness through flexible roll forming. This process has the potential to form complex shapes from very high strength steels in a very cost effective and efficient small scale operation, highly suited to Australian manufacturing.
A novel approach to the design and fabrication of biomimetic and biocompatible Ti-Ta implants by additive manufacturing. A large number of the Australian population suffer various types of bone issues arising from either age-related degenerative bone problems or injuries from accidents, sports and other activities. As the number of joint replacements performed in Australia increases, it is important to reduce the rate of implant failure. This project aims to address this critical issue by combin ....A novel approach to the design and fabrication of biomimetic and biocompatible Ti-Ta implants by additive manufacturing. A large number of the Australian population suffer various types of bone issues arising from either age-related degenerative bone problems or injuries from accidents, sports and other activities. As the number of joint replacements performed in Australia increases, it is important to reduce the rate of implant failure. This project aims to address this critical issue by combining unique multi-scale structural design, alloy development, 3D printing, modelling and tissue engineering to develop bone-like biomimetic titanium implants with superior structural, mechanical and biological compatibility with bone. The outcomes aim to contribute to both healthcare and manufacturing industries, as well as improving the quality of life for Australians.Read moreRead less
Developing auxetic composite system for protective engineering applications. This project intends to explore the possibilities of extending the latest developments in auxetic technologies to the protective design of engineering structures. Auxetic materials become thicker perpendicular to the applied force when stretched. Specifically, the project plans to develop a novel auxetic composite system with a focus on protecting civil and defence infrastructure from extreme loads. It is expected that ....Developing auxetic composite system for protective engineering applications. This project intends to explore the possibilities of extending the latest developments in auxetic technologies to the protective design of engineering structures. Auxetic materials become thicker perpendicular to the applied force when stretched. Specifically, the project plans to develop a novel auxetic composite system with a focus on protecting civil and defence infrastructure from extreme loads. It is expected that the system’s superior energy dissipating capability will broaden its application beyond civil infrastructure, such as armoured vehicles, protective sports gear and body armour. The project also plans to develop a multiscale numerical modelling and topological optimisation framework to accelerate the adoption of this advanced composite system.Read moreRead less
Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundam ....Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundamental knowledge of material behaviour will be developed with advanced models that account for the unique process deformation conditions. The intended outcome includes computer software for process design and new concepts for part shape control to improve product quality, repeatability and enable high volume manufacture.Read moreRead less
A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. ....A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. The outcomes have the potential to transform the current manufacturing practice of small intricate titanium components for wide industrial applications. In addition, the project aims to create and deliver new advanced manufacturing technologies and skills urgently needed by the Australian industries for lifting productivity and economic growth.Read moreRead less
Ultrafine grained titanium for bio-implant applications. The project underpins the potential niche applications of ultrafine grained titanium for biomedical implants and establishes a knowledge base for expanding Australia's capacity for manufacturing titanium parts. The novel technology will lead to a broader usage of titanium by biomedical industry and promote the development of the titanium manufacturing industry in Australia. The development of ultrafine grained titanium specifically designe ....Ultrafine grained titanium for bio-implant applications. The project underpins the potential niche applications of ultrafine grained titanium for biomedical implants and establishes a knowledge base for expanding Australia's capacity for manufacturing titanium parts. The novel technology will lead to a broader usage of titanium by biomedical industry and promote the development of the titanium manufacturing industry in Australia. The development of ultrafine grained titanium specifically designed for bio-implants will increase Australia's competitiveness in the global market. The project targets at least three of the priority goals specified under National Research Priority breakthrough science, frontier technologies and advanced materials.Read moreRead less
Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricatin ....Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricating alloy parts that have unprecedented high-temperature mechanical properties and environmental performance and providing significant benefits for the industry partner to establish its international portfolio of high-profit products.Read moreRead less
Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials ....Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials design. Partnering with Ruag Australia, a leading Defence aerospace supplier, the project will deliver a practical tool for the accelerated design of metal powders for cold spray and invent commercially useful advanced materials to improve the competitiveness of Australian manufacturing industry.Read moreRead less
A fast, eco-friendly approach to the fabrication of low cost high performance titanium components. The purpose of this project is to develop an innovative manufacturing approach by which the cost of titanium components can be substantially reduced. This will significantly increase the commercial applications of titanium and its alloys.
Development of novel high performance aluminium alloys containing scandium. Development of novel high performance aluminium alloys containing scandium. This project aims to develop a new generation of aerospace aluminium alloys containing scandium. Over 30 million tonnes of high performance aluminium alloys are produced annually. Early investigations showed many beneficial effects of scandium on alloy behaviour, but research was abandoned due to scandium’s high cost. Australia has the largest de ....Development of novel high performance aluminium alloys containing scandium. Development of novel high performance aluminium alloys containing scandium. This project aims to develop a new generation of aerospace aluminium alloys containing scandium. Over 30 million tonnes of high performance aluminium alloys are produced annually. Early investigations showed many beneficial effects of scandium on alloy behaviour, but research was abandoned due to scandium’s high cost. Australia has the largest deposit of scandium in the world, and Australian sustainable extraction technology will markedly lower the price. This project believes that now is an ideal time to capitalise scandium’s beneficial effects and be at the forefront of this new alloy development strategy. Anticipated outcomes are the creation of a new market with economic and sustainable opportunities for the Australian mining sector.Read moreRead less