Real-time imaging of crystal strengthening mechanisms in metals. The strength limit of a metal is marked by rapid motion of crystalline defects. The associated speeds can locally approach that of sound. To probe the associated mechanisms clearly requires both spatial and temporal resolution. We propose to create a new bulk x-ray technique with an unprecedented combination of temporal and spatial resolution. We plan to exploit the technique to mediate a step change in modelling strength based on ....Real-time imaging of crystal strengthening mechanisms in metals. The strength limit of a metal is marked by rapid motion of crystalline defects. The associated speeds can locally approach that of sound. To probe the associated mechanisms clearly requires both spatial and temporal resolution. We propose to create a new bulk x-ray technique with an unprecedented combination of temporal and spatial resolution. We plan to exploit the technique to mediate a step change in modelling strength based on twinning. The formation of crystalline twins is known to dictate the strength of the light metal magnesium. A fuller understanding of the effect of twinning on strength in this metal will provide much needed confidence to implement it more widely in energy saving applications.Read moreRead less
Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical p ....Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical property evaluation in relation to specifically tailored 3D printing conditions. Expected outcomes include a group of ultrahigh-strength novel titanium alloys for 3D printing and a new alloy design theory. This should provide significant benefits to the manufacturing industry to support the national economy and security.Read moreRead less
Industrial Transformation Training Centres - Grant ID: IC160100032
Funder
Australian Research Council
Funding Amount
$3,024,379.00
Summary
ARC Training Centre in Lightweight Automotive Structures. ARC Training Centre in Lightweight Automotive Structures. This training centre aims to train a cohort of industry-focused researchers and to develop new lightweighting technologies, which are key to reducing carbon dioxide (CO2 emissions in transportation. In partnership with domestic and international companies and universities, this centre intends to develop new lightweight materials, advanced manufacturing processes, energy storage des ....ARC Training Centre in Lightweight Automotive Structures. ARC Training Centre in Lightweight Automotive Structures. This training centre aims to train a cohort of industry-focused researchers and to develop new lightweighting technologies, which are key to reducing carbon dioxide (CO2 emissions in transportation. In partnership with domestic and international companies and universities, this centre intends to develop new lightweight materials, advanced manufacturing processes, energy storage designs, and rapid non-destructive evaluation techniques. The intended outcome is to accelerate the transformation of Australia's automotive industry—now facing unprecedented structural adjustment—from vehicle production to export of design and engineering services, high-value products, and novel technology solutions.Read moreRead less
Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundam ....Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundamental knowledge of material behaviour will be developed with advanced models that account for the unique process deformation conditions. The intended outcome includes computer software for process design and new concepts for part shape control to improve product quality, repeatability and enable high volume manufacture.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE220100876
Funder
Australian Research Council
Funding Amount
$413,000.00
Summary
Smart Optimisation of Functionally Graded Porous Structures. This project aims to develop a novel smart optimisation method for shaping the porosity geometries of metal foams for design requirements. Although these functionally graded porous structures have superior engineering properties, efficient examination methods to understand the mechanical behaviour of irregular graded porosities are lacking. Expected outcomes of this project include the expansion of fundamental knowledge in porous media ....Smart Optimisation of Functionally Graded Porous Structures. This project aims to develop a novel smart optimisation method for shaping the porosity geometries of metal foams for design requirements. Although these functionally graded porous structures have superior engineering properties, efficient examination methods to understand the mechanical behaviour of irregular graded porosities are lacking. Expected outcomes of this project include the expansion of fundamental knowledge in porous media and new technologies to build stronger and lighter multifunctional structural components. The project will provide significant benefits, including enhanced manufacturing capacities of local industries to fabricate metal foam products, new job opportunities in a growing market, and less carbon emissions.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE220101094
Funder
Australian Research Council
Funding Amount
$431,900.00
Summary
Energy absorption and impact mechanics of origami structures and materials. This project aims to understand the dynamic behaviour of origami structures and metamaterials by utilising interdisciplinary approaches. This project expects to generate new knowledge in the areas of origami engineering and structural mechanics. The success of this project will form a foundation for studying energy absorption and impact mechanics of origami family; the fundamental physics and mechanics will be applied to ....Energy absorption and impact mechanics of origami structures and materials. This project aims to understand the dynamic behaviour of origami structures and metamaterials by utilising interdisciplinary approaches. This project expects to generate new knowledge in the areas of origami engineering and structural mechanics. The success of this project will form a foundation for studying energy absorption and impact mechanics of origami family; the fundamental physics and mechanics will be applied to characterise microstructures and design novel metamaterials and offer a way of exploring new materials with superior and tuneable performance. This should provide significant benefits to improvement of their safety, stability and reliability performance in applications such as vehicles, warships and offshore engineering.Read moreRead less
Engineering alloy design reimagined as a driven system. This project investigates a new approach to engineering alloy design that explicitly takes into account, and exploits, the energy delivered into an alloy during deformation processing. The work intends to resolve fundamental questions concerning the effect of deformation processing of the evolution of the material structure and the effect this structure has on the resulting mechanical and corrosion properties. The new structures resulting f ....Engineering alloy design reimagined as a driven system. This project investigates a new approach to engineering alloy design that explicitly takes into account, and exploits, the energy delivered into an alloy during deformation processing. The work intends to resolve fundamental questions concerning the effect of deformation processing of the evolution of the material structure and the effect this structure has on the resulting mechanical and corrosion properties. The new structures resulting from this approach are remarkably fine and uniform suggesting they will be both strong and corrosion resistant. The proposed work intends to uncover the origins of both these structures and new properties, and exploit them for the design of new engineering alloys with greatly improved properties.Read moreRead less
From One Structure to Another for Improved Materials Design. This project aims to characterise a new way of generating strengthening precipitate structures for lightweight aluminium alloys. Precipitation in the solid state is key to the performance of many materials, but is especially important for light alloys used in structural applications. This project expects to deliver greater fundamental understanding of precipitation mechanisms and generate experimental and computational methods for thre ....From One Structure to Another for Improved Materials Design. This project aims to characterise a new way of generating strengthening precipitate structures for lightweight aluminium alloys. Precipitation in the solid state is key to the performance of many materials, but is especially important for light alloys used in structural applications. This project expects to deliver greater fundamental understanding of precipitation mechanisms and generate experimental and computational methods for three-dimensional characterisation and simulations at the atomic-scale of embedded nanostructures. This should provide significant benefits for the improved design of light alloys, such as for the automotive and aerospace sectors, but also for high-tech materials whose function depends on precipitates. Read moreRead less
Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricatin ....Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricating alloy parts that have unprecedented high-temperature mechanical properties and environmental performance and providing significant benefits for the industry partner to establish its international portfolio of high-profit products.Read moreRead less
Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-servic ....Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-service performance and thereby substantially broaden the industrial adoptions of 3D-printed products. This should also provide significant cost and environmental benefits and enhance Australia’s international standing in cutting-edge research on advanced manufacturing and materials.Read moreRead less