Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality ....Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality of 3D printed metals with qualities that go beyond the most demanding industry acceptance criteria. This project should provide significant benefits by creating new capabilities and improving the productivity of Australian manufacturers while lowering the cost of products for consumers.Read moreRead less
Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistan ....Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistant alloys for application in molten salts. The project expects to increase our sovereign capabilities in advanced alloy component manufacture, for the benefit of sectors including high-velocity aerospace, defence and molten salt-based energy storage and power generation.Read moreRead less
In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces v ....In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces via recrystallisation and coupled segregation-precipitation phenomena. Technological outcomes are processing maps for printing parts with customised microstructures. This will diminish anisotropy, residual stress and defects, benefitting defence, aerospace and energy applications, all vital to the Australian economy.Read moreRead less
Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricatin ....Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricating alloy parts that have unprecedented high-temperature mechanical properties and environmental performance and providing significant benefits for the industry partner to establish its international portfolio of high-profit products.Read moreRead less
Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-servic ....Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-service performance and thereby substantially broaden the industrial adoptions of 3D-printed products. This should also provide significant cost and environmental benefits and enhance Australia’s international standing in cutting-edge research on advanced manufacturing and materials.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE230101344
Funder
Australian Research Council
Funding Amount
$437,854.00
Summary
Hierarchical Ta-Ti lattice materials by 3D printing and nanofabrication . This project aims to develop a novel approach to the manufacture of hierarchical Ta-Ti lattice materials with a fine nanoporous Ta surface through capitalizing on the advantages of metal 3D printing and a unique post nanofabrication process. This project expects to generate new fundamental knowledge in the design and manufacture of hierarchical metal lattice materials. Expected outcomes include a new advanced manufacturing ....Hierarchical Ta-Ti lattice materials by 3D printing and nanofabrication . This project aims to develop a novel approach to the manufacture of hierarchical Ta-Ti lattice materials with a fine nanoporous Ta surface through capitalizing on the advantages of metal 3D printing and a unique post nanofabrication process. This project expects to generate new fundamental knowledge in the design and manufacture of hierarchical metal lattice materials. Expected outcomes include a new advanced manufacturing method and a new class of highly biocompatible hierarchical Ta-Ti lattice materials. The former should benefit the Australian Manufacturing Industry for the manufacture of a variety of novel metal lattice materials or products while the latter has the potential for applications as implant materials.Read moreRead less