Optimisation of self-healing repair systems in aerospace composite structures. Design and manufacture of composite structures for civilian and military aircraft is a multi-billion dollar export business for Boeing Aerostructures Australia and other Australian aerospace companies. To remain globally competitive, Australian industry must develop new expertise for next-generation composite aerostructures that are lighter, cheaper, more damage tolerant and easily repaired. Autonomic self-healing of ....Optimisation of self-healing repair systems in aerospace composite structures. Design and manufacture of composite structures for civilian and military aircraft is a multi-billion dollar export business for Boeing Aerostructures Australia and other Australian aerospace companies. To remain globally competitive, Australian industry must develop new expertise for next-generation composite aerostructures that are lighter, cheaper, more damage tolerant and easily repaired. Autonomic self-healing of composites is an innovative repair technology with many future potential applications for damaged aerostructures. This project will develop analytical tools and data to enable the Australian aerospace industry to take advantage of the economic benefits offered by self-healing repair systems in aircraft composite structures.Read moreRead less
Improving affordability of composite materials to meet sustainability challenges. The project will develop new technologies to improve the affordability of carbon fibre composites for non-aerospace applications. The outcome of this project will greatly accelerate the insertion of light-weight composites in clean-energy products, such as carbon fibre composite wheels, to drastically reduce CO2 emissions of road transport.
Aligning and Chaining Carbon Nanofillers in Fibre Composites: Synergistically Improving Damage Tolerance and Diagnosis. Recent studies reveal that alternating electric or magnetic fields can rotate conductive nanofillers in polymers. This project aims to advance a new concept of aligning nano-scale reinforcements (for example, graphene nano-sheets and carbon nanofibres) along the thickness direction of composite materials. The alignment of nano-sized reinforcement will address the perennial prob ....Aligning and Chaining Carbon Nanofillers in Fibre Composites: Synergistically Improving Damage Tolerance and Diagnosis. Recent studies reveal that alternating electric or magnetic fields can rotate conductive nanofillers in polymers. This project aims to advance a new concept of aligning nano-scale reinforcements (for example, graphene nano-sheets and carbon nanofibres) along the thickness direction of composite materials. The alignment of nano-sized reinforcement will address the perennial problem of through-thickness weaknesses of fibre-reinforced composites and, at the same time, improve the electrical conductivity of composites. The synergistic improvements in the mechanical and electrical properties will improve damage tolerance and diagnosis of composites, thus expanding their applications in transport and civil construction to help reduce carbon dioxide emission.Read moreRead less
Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a li ....Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a limit and this limits further improvement in mechanical properties to meet the challenge of new applications requiring, for example, high temperature properties or light weighting (for example, use of less material). The outcomes will be a new theoretical model, validated numerical models, new casting technologies and highly refined alloys with greater than 25 per cent improvement in mechanical properties. Read moreRead less
Designer microstructures through cold spray powder deposition. Additive manufacturing routes are very attractive in terms of reduced material usage and shorter lead times. This project will look at opportunities for the expansion of one such process (cold spray) from surfacing using a single powder feedstock to three-dimensional construction of multi-powder mixtures into high performance components.
Electrical arc machining of polycrystalline diamond with a wheel electrode. This project aims to discover new theories to overcome the core challenge in electrical discharge machining of polycrystalline diamond. Diamond materials provide the ultimate performance in cutting difficult-to-machine materials such as titanium alloys which are widely used in the aerospace and biomedical industries. However, the extremely slow erosion speed of electrical discharge machining severely impedes their applic ....Electrical arc machining of polycrystalline diamond with a wheel electrode. This project aims to discover new theories to overcome the core challenge in electrical discharge machining of polycrystalline diamond. Diamond materials provide the ultimate performance in cutting difficult-to-machine materials such as titanium alloys which are widely used in the aerospace and biomedical industries. However, the extremely slow erosion speed of electrical discharge machining severely impedes their applications. The project will use high energy electrical arcs for the fast machining of polycrystalline diamond. The expected outcome is a new approach and breakthroughs in fundamental knowledge that pave the way for developing new electrical machining methods and lead to significant reductions in manufacturing costs.Read moreRead less
Origin and impact of solute clustering in light alloys. This project is designed to provide a physical metallurgy platform for understanding and interpreting the role of clusters of micro-alloying elements in precipitation in light alloys and aiding new alloy development. Phase transformations play an important role in determining the mechanical properties of many engineering materials. Understanding the origin and impact of solute clustering in phase transformations is crucial for achieving unp ....Origin and impact of solute clustering in light alloys. This project is designed to provide a physical metallurgy platform for understanding and interpreting the role of clusters of micro-alloying elements in precipitation in light alloys and aiding new alloy development. Phase transformations play an important role in determining the mechanical properties of many engineering materials. Understanding the origin and impact of solute clustering in phase transformations is crucial for achieving unprecedented properties in these materials. This project plans to combine atomic-scale characterisation and multi-scale computation to reveal the geometry and energetics of solute clusters and cluster-assisted nucleation in light alloys based on aluminium and magnesium. Applications may include the development of stronger and less costly metallic materials for the aerospace, aircraft and automotive industries.Read moreRead less
Nanostructuring and nanocharacterisation of organic semiconductor devices. This research project will utilise new approaches to pattern organic solar cells on the nanoscale to realise improved efficiencies and improved understanding of device operation. It will also develop soft x-ray techniques to probe the nanostructure of organic semiconductor films with increased chemical and interfacial specificity.
Using anisotropic thermal expansion in organic semiconductor thin films. This project aims to capitalise upon the recent discovery of negative thermal expansion in high-performance organic semiconductor films. Certain molecules’ chemical structures have a planar conjugated core and flexible sidechains. When highly anisotropic thermal expansion occurs, the sidechains take up most of the thermal expansion. When a negative thermal expansion occurs, the pi-pi stacking distance decreases upon anneali ....Using anisotropic thermal expansion in organic semiconductor thin films. This project aims to capitalise upon the recent discovery of negative thermal expansion in high-performance organic semiconductor films. Certain molecules’ chemical structures have a planar conjugated core and flexible sidechains. When highly anisotropic thermal expansion occurs, the sidechains take up most of the thermal expansion. When a negative thermal expansion occurs, the pi-pi stacking distance decreases upon annealing. This effect has been linked with higher charge mobilities, and a tighter molecular packing is locked in upon cooling. The potential applications of these high performance organic semiconductors includes chemical/biosensors, electronic paper, and radio frequency identification cards.Read moreRead less
Towards room-temperature multiferroics by doping and ionic liquid gating . This project aims to develop new multiferroic materials for high performance computing and data storage technologies. Semiconductor industry leaders have identified the development of these materials, operating a room temperature, as a key challenge in enabling future high speed, high performance logic and memory devices. The intended outcomes of this work are (i) the delivery of new multiferroic materials by magnetic do ....Towards room-temperature multiferroics by doping and ionic liquid gating . This project aims to develop new multiferroic materials for high performance computing and data storage technologies. Semiconductor industry leaders have identified the development of these materials, operating a room temperature, as a key challenge in enabling future high speed, high performance logic and memory devices. The intended outcomes of this work are (i) the delivery of new multiferroic materials by magnetic doping of a semiconductor, strained to a ferroelectric state and (ii) the demonstration of a new paradigm in materials design to realise such materials. The key benefit of this work is the enabling of next generation computing and memory devices exhibiting higher speeds, reduced sizes and lower power consumption. Read moreRead less