The elutriation of ultrafine particles according to their density. This study is concerned with exploiting a new and powerful mechanism for separating particles according to their density, with strong potential for recovering and concentrating tens of billions of dollars worth of valuable minerals annually. By coupling the new separation mechanism with a centrifugal force it should be possible to apply gravity separation technology, arguably for the first time, to the recovery of ultrafine parti ....The elutriation of ultrafine particles according to their density. This study is concerned with exploiting a new and powerful mechanism for separating particles according to their density, with strong potential for recovering and concentrating tens of billions of dollars worth of valuable minerals annually. By coupling the new separation mechanism with a centrifugal force it should be possible to apply gravity separation technology, arguably for the first time, to the recovery of ultrafine particles from 200 microns to well below 10 microns, at high separation efficiency, and high feed rates. This study is also ideal for training new researchers, especially at the PhD level, in an area of importance to Australia's economic future. Read moreRead less
Reactivity of Carbon-Carbon Composites. This project investigates the reactivity of pitch-coke carbon composites with the aim of minimising oxidative carbon loss from anodes during aluminium smelting. Such carbon loss accounts for about 15 percent of the total carbon consumption in smelting, and its reduction will provide considerable economic benefit besides contributing to mitigation of greenhouse gas emission. In the present project the effect of coke calcination and composite baking temper ....Reactivity of Carbon-Carbon Composites. This project investigates the reactivity of pitch-coke carbon composites with the aim of minimising oxidative carbon loss from anodes during aluminium smelting. Such carbon loss accounts for about 15 percent of the total carbon consumption in smelting, and its reduction will provide considerable economic benefit besides contributing to mitigation of greenhouse gas emission. In the present project the effect of coke calcination and composite baking temperatures on the relationship between anode microstructure and reactivity in oxygen as well as carbon dioxide will be investigated, and optimum process conditions determined for minimum reactive carbon loss during smelting.Read moreRead less
Improving Aqueous Processing and Control of Copper-Uranium Leach Tails Behaviour. The research will provide essential training and equip us with better understanding, appropriate scientific knowledge and diagnostic tools for establishing an effective U and Cu mineral leaching and subsequent treatment processes. Specifically, improved valuable mineral dissolution rate, greater pulp handleability, efficient particles washing and pulp dewatering technology for treating U-Cu metal containing pulps ....Improving Aqueous Processing and Control of Copper-Uranium Leach Tails Behaviour. The research will provide essential training and equip us with better understanding, appropriate scientific knowledge and diagnostic tools for establishing an effective U and Cu mineral leaching and subsequent treatment processes. Specifically, improved valuable mineral dissolution rate, greater pulp handleability, efficient particles washing and pulp dewatering technology for treating U-Cu metal containing pulps, significant increase in productivity and production with reductions in reagents and human risk, will emerge. These beneficial outcomes will increase profitability and competitiveness of BHP-Billiton and Australian mineral export. Read moreRead less
Use of Parallel Inclined Channels to Enhance Foam Drainage in Ion Flotation. This study is concerned with increasing the rates of foam drainage in flotation processes. The findings will have direct benefit in the field of ion flotation, and will be highly relevant to the flotation of high value minerals worth tens of billions of dollars annually. The Reflux Classifier, a device that employs the Boycott Effect to achieve a significant increase in the effective area of the vessel, will be used. Th ....Use of Parallel Inclined Channels to Enhance Foam Drainage in Ion Flotation. This study is concerned with increasing the rates of foam drainage in flotation processes. The findings will have direct benefit in the field of ion flotation, and will be highly relevant to the flotation of high value minerals worth tens of billions of dollars annually. The Reflux Classifier, a device that employs the Boycott Effect to achieve a significant increase in the effective area of the vessel, will be used. This device has already attracted three national awards in the area of gravity concentration in mineral processing. The study is ideal for training new researchers, especially at the PhD level, given the importance of the field to Australia. Read moreRead less
Managing Contaminant Metals in Complex Hydrometallurgical Processes; Meeting techno-economic, environmental and operability objectives. Sustainability of the minerals industry is predicated on being able to refine metals from increasingly lower-grade ores. This brings with it the critical problem of managing all contaminant elements present to ensure overall economic and environmental performance. Hydrometallurgical processes are favoured, though difficulties arise in controlling product charact ....Managing Contaminant Metals in Complex Hydrometallurgical Processes; Meeting techno-economic, environmental and operability objectives. Sustainability of the minerals industry is predicated on being able to refine metals from increasingly lower-grade ores. This brings with it the critical problem of managing all contaminant elements present to ensure overall economic and environmental performance. Hydrometallurgical processes are favoured, though difficulties arise in controlling product character to suit downstream processing. This project will develop a fundamental understanding of precipitation processes for optimal recovery of contaminant elements (for a novel zinc process case study), considering the quantitative relationship between all major physico-chemical and engineering features. This will lead to enhanced process designs to meet techno-economic, environmental and operability objectivesRead moreRead less
Inter-metallic Inclusion Reduction in Continuous Metallic Coating. The ZINCALUMER coating process is a core business of BlueScope Steel. Operational and quality issues are being experienced due to inter-metallic particles in the liquid metal bath. The particles cause defects in the metal coating and agglomerate, resulting in periodic shutdowns to remove the dross. Both of these factors impact significantly on the profitability of the operation. In this project a new strategy is being investigate ....Inter-metallic Inclusion Reduction in Continuous Metallic Coating. The ZINCALUMER coating process is a core business of BlueScope Steel. Operational and quality issues are being experienced due to inter-metallic particles in the liquid metal bath. The particles cause defects in the metal coating and agglomerate, resulting in periodic shutdowns to remove the dross. Both of these factors impact significantly on the profitability of the operation. In this project a new strategy is being investigated, whereby the fluid mechanics and heat transfer mechanisms within the bath will allow inter-metallic particles to be continuously removed in the metal coating before they reach the critical size that adversely affects product quality. This will also reduce dross accumulation, thereby reducing shutdown time.Read moreRead less
New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions ....New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions and water consumption. A case study of a large mine shows that, by increasing the initial grinding size from 100 µm to 500 µm, the new technology could cut grinding energy by 45 percent, the carbon dioxide emissions by the same amount, and the water consumption by a factor of five.Read moreRead less
Development of a Model Relating Aggregate Properties with Aggregation Conditions for Design and Control Purposes. The project aims to understand the role of shear and other important parameters in the aggregation of nano- and micron-sized particles through fundamental studies on different particulate systems and shear environments. The knowledge will be used to develop an engineering model relating the floc properties to system conditions, thus allowing the utilisation of experimental data to fu ....Development of a Model Relating Aggregate Properties with Aggregation Conditions for Design and Control Purposes. The project aims to understand the role of shear and other important parameters in the aggregation of nano- and micron-sized particles through fundamental studies on different particulate systems and shear environments. The knowledge will be used to develop an engineering model relating the floc properties to system conditions, thus allowing the utilisation of experimental data to full-scale operations without eschewing their relevance. Project outcomes include a comprehensive guideline to set optimum conditions required to generate flocs with desirable properties for control and design purposes, with applicability extending from solid-liquid separation to nano-material synthesis, and various processes involving particle aggregation.Read moreRead less
An integrated study of dynamic interactions in soft matter systems. Established Australian pharmaceutical, dairy and food processing industries and growing high-value biotechnology and nanotechnology rely on the processing and control of a generic class of materials called Soft Matter. Cost driven demands for high throughput and increasing water and energy conservation requirements will be met by advances in the underpinning engineering science pursued in this project. In addition to increasing ....An integrated study of dynamic interactions in soft matter systems. Established Australian pharmaceutical, dairy and food processing industries and growing high-value biotechnology and nanotechnology rely on the processing and control of a generic class of materials called Soft Matter. Cost driven demands for high throughput and increasing water and energy conservation requirements will be met by advances in the underpinning engineering science pursued in this project. In addition to increasing the international competitiveness of Australian industries in high value products, the research outcomes also add to the knowledge capacity of the nation for future technological developments.Read moreRead less
The role of floc structure in the formation of sediments and filter cakes. The project aims to understand at a fundamental level if and in what way the fractal structure of aggregates of fine particles is preserved when forming sediments and filter cakes. The effect of this structure on processes for separating solids and liquids is significant: each year, millions of dollars stand to be saved though more efficient filtration, and more efficient thickening of mineral slurries. Improved understan ....The role of floc structure in the formation of sediments and filter cakes. The project aims to understand at a fundamental level if and in what way the fractal structure of aggregates of fine particles is preserved when forming sediments and filter cakes. The effect of this structure on processes for separating solids and liquids is significant: each year, millions of dollars stand to be saved though more efficient filtration, and more efficient thickening of mineral slurries. Improved understanding allows intelligent design of flocculation systems to optimise the performance of downstream solid - liquid separation processes, maximising economic and environmental returns.Read moreRead less