Effects of Phase Purity, Porosity and Oxygen Partial Pressure on the Thermal Stability of Nanolayered Ternary Carbides. The successful completion of this collaborative research will lead to (a) enhanced understanding of the roles of phase purity, porosity and atmosphere on the thermal stability of ternary carbides which is crucial for the design of high-performance ternary carbide heating elements; (b) fostering and strengthening of the continuing research collaboration between Curtin University ....Effects of Phase Purity, Porosity and Oxygen Partial Pressure on the Thermal Stability of Nanolayered Ternary Carbides. The successful completion of this collaborative research will lead to (a) enhanced understanding of the roles of phase purity, porosity and atmosphere on the thermal stability of ternary carbides which is crucial for the design of high-performance ternary carbide heating elements; (b) fostering and strengthening of the continuing research collaboration between Curtin University and the Institute of Metals Research; (c) development of high performance prototype ternary carbide heating elements for use in high temperature furnaces and ovens; and (d) potential joint ventures with local suppliers of furnaces in Australia and China, together with Kanthal of Sweden to assist in the manufacture of ternary carbide heating elements. Read moreRead less
Synthesis of Novel Nanostructured Ternary Carbide Composites. This research will lead to (a) new advances and provide contribution of new knowledge to the Priority Research Areas of Advanced Materials; (b) a novel vacuum heat-treatment process for nanostructured materials design. This will offer the ceramics industry in Australia a new technology for producing wear- and heat-resistant components for advanced engineering applications. (c) design of new layer-graded materials with a unique combina ....Synthesis of Novel Nanostructured Ternary Carbide Composites. This research will lead to (a) new advances and provide contribution of new knowledge to the Priority Research Areas of Advanced Materials; (b) a novel vacuum heat-treatment process for nanostructured materials design. This will offer the ceramics industry in Australia a new technology for producing wear- and heat-resistant components for advanced engineering applications. (c) design of new layer-graded materials with a unique combination of hardness for wear resistance and toughness for damage tolerance. This will enable the ceramics industry in Australia to compete internationally in the business of advanced and high performance ceramic products.Read moreRead less
Damage micromechanisms in alumina hybrid bilayers with graded interfaces. This project proposes a new design concept for high performance alumina hybrids with graded interfaces. The key to this process is the incorporation of thin graded interfaces between an outer homogeneous alumina layer for strength, hardness and wear resistance, and an inner heterogeneous alumina hybrid layer for damage tolerance. The project will explore unresolved issues concerning the effect of graded interfaces on the f ....Damage micromechanisms in alumina hybrid bilayers with graded interfaces. This project proposes a new design concept for high performance alumina hybrids with graded interfaces. The key to this process is the incorporation of thin graded interfaces between an outer homogeneous alumina layer for strength, hardness and wear resistance, and an inner heterogeneous alumina hybrid layer for damage tolerance. The project will explore unresolved issues concerning the effect of graded interfaces on the failure micromechanisms. Advances in this area will provide new strategy or insights for designing novel next generation layered materials.Read moreRead less
Atomistic mechanisms of the mechanical behaviour of nanostructured silicon carbide films. Advanced silicon carbide (SiC) ceramics are leading candidates for applications in high-power, high-speed machining and high-temperature structural components. Superhardness and high ductility (or high fracture toughness), which have been realized in some nanostructured (ns) SiC films and nanowires, respectively, are desirable properties for many applications. This project aims to understand the mechanisms ....Atomistic mechanisms of the mechanical behaviour of nanostructured silicon carbide films. Advanced silicon carbide (SiC) ceramics are leading candidates for applications in high-power, high-speed machining and high-temperature structural components. Superhardness and high ductility (or high fracture toughness), which have been realized in some nanostructured (ns) SiC films and nanowires, respectively, are desirable properties for many applications. This project aims to understand the mechanisms behind the exceptional properties in ns SiC and to explore the possibility of realizing the two properties in the same ns SiC. The results obtained from this research will be very important for guiding the structural design of SiC with exceptional mechanical properties which will have a wide range of structural applications.Read moreRead less
Evolution of Contact Damage in Layer Structures. Brittle layer structures (eg brittle coating on ceramic substrate) can be much more damage tolerant than their constituent material components - cracks tend to remain contained within the coating. Very little is known about the factors that control this behaviour. This project will exploit unique local expertise in modelling damage evolution to fill a niche in a large study being carried out at the National Institute of Standards (NIST) in the U ....Evolution of Contact Damage in Layer Structures. Brittle layer structures (eg brittle coating on ceramic substrate) can be much more damage tolerant than their constituent material components - cracks tend to remain contained within the coating. Very little is known about the factors that control this behaviour. This project will exploit unique local expertise in modelling damage evolution to fill a niche in a large study being carried out at the National Institute of Standards (NIST) in the U.S.A. An understanding of the factors that maximise the containment of cracks is essential to the design and development of the next generation of advanced layer composites for many biomechanical and other engineering applications.Read moreRead less
Boundary Effects on Bridging-Stress/Crack-Opening Relationship and Specific Fracture Energy. This project is to investigate the boundary/interface influence on fracture/material properties of composites and thin layered structures along crack path to free boundary and bi-material interface. The local fracture energy dissipation along crack path is emphasised and used to study the boundary influence on the cohesive law - the relationship between crack bridging stress and crack opening displaceme ....Boundary Effects on Bridging-Stress/Crack-Opening Relationship and Specific Fracture Energy. This project is to investigate the boundary/interface influence on fracture/material properties of composites and thin layered structures along crack path to free boundary and bi-material interface. The local fracture energy dissipation along crack path is emphasised and used to study the boundary influence on the cohesive law - the relationship between crack bridging stress and crack opening displacement. New fracture mechanics model is proposed that incorporates the boundary/interface influence and the more popular size effect. The new boundary/interface effect model will be more relevant to modern materials applications related to layered ceramics, thin films, coatings in electronic and bio-medical applications.Read moreRead less
Enhanced pigment weathering resistance by coating with high dielectric ceramic. The partner company, Tiwest, based in Western Australia, is a major contributor to the economy, and earns more than $A400m annually in exports. It is the only company in the world that mines, separates, refines and manufactures titania products, including pigments, in one region. The current post-titania particle formation wet-coating process, however, presents a major capital and recurrent cost and necessitates a pi ....Enhanced pigment weathering resistance by coating with high dielectric ceramic. The partner company, Tiwest, based in Western Australia, is a major contributor to the economy, and earns more than $A400m annually in exports. It is the only company in the world that mines, separates, refines and manufactures titania products, including pigments, in one region. The current post-titania particle formation wet-coating process, however, presents a major capital and recurrent cost and necessitates a pigment regrind stage. The research will investigate the development of a highly durable dry-coated pigment utilising a novel high dielectric coating. This development has the potential to ensure the partner company's future competitiveness through reduced processing costs and improved product performance.Read moreRead less
CO2 Utilisation for Energy Storage. This project aims to develop a novel technology that can convert carbon dioxide into useful products while storing intermittent renewable energy as green stable chemical energy. The project plans to focus on the development of a robust cathode for the conversion of carbon dioxide with optimum physical and chemical structure to achieve long-term stable performance. This technology would make a significant contribution to increasing the proportion of renewable e ....CO2 Utilisation for Energy Storage. This project aims to develop a novel technology that can convert carbon dioxide into useful products while storing intermittent renewable energy as green stable chemical energy. The project plans to focus on the development of a robust cathode for the conversion of carbon dioxide with optimum physical and chemical structure to achieve long-term stable performance. This technology would make a significant contribution to increasing the proportion of renewable energy in our energy supply and reducing our carbon dioxide emissions.Read moreRead less
Failure modes in ceramic-based layer structures: Relevance to failure of dental crowns. With the aging of our population, issues concerning the lifetime of biological system are paramount to the quality of life and economic well being of our society. This project is closely linked to the development of prosthetic materials and structures that will improve performance and life of biomechanical devices, by providing better understanding to the mechanics of failure and failure origins of ceramic-ba ....Failure modes in ceramic-based layer structures: Relevance to failure of dental crowns. With the aging of our population, issues concerning the lifetime of biological system are paramount to the quality of life and economic well being of our society. This project is closely linked to the development of prosthetic materials and structures that will improve performance and life of biomechanical devices, by providing better understanding to the mechanics of failure and failure origins of ceramic-based dental crowns and restorations, and to develop materials that will withstand exacting conditions - in body fluids - over extended lifetimes. Crown replacement is by far the most widespread of all prosthetic procedures. This project promises to help bridge the gap between physical and medical science in Australia. Read moreRead less
Low-density high-performance proppants for hydraulic fracturing process . Australia has vast resources of unconventional oil/gas, which require hydraulic fracturing to stimulate production. This project aims to develop advanced low-density high-performance proppants from industry waste for hydraulic fracturing. This will be achieved by selecting purer SiO2 raw material, carefully designing the porous structure, and fully understanding its relationship with strength and pack conductivity. Low-den ....Low-density high-performance proppants for hydraulic fracturing process . Australia has vast resources of unconventional oil/gas, which require hydraulic fracturing to stimulate production. This project aims to develop advanced low-density high-performance proppants from industry waste for hydraulic fracturing. This will be achieved by selecting purer SiO2 raw material, carefully designing the porous structure, and fully understanding its relationship with strength and pack conductivity. Low-density means no chemicals in proppant transportation and application. Successful development of such high-performance proppants will significantly increase Australia oil/gas exploration and production with an environmental acceptable technology, a leap forward for the oil/gas industry in Australia and the world.Read moreRead less