Discovery Early Career Researcher Award - Grant ID: DE170100307
Funder
Australian Research Council
Funding Amount
$360,000.00
Summary
Solute segregation in crystal defects in advanced magnesium alloys. This project aims to investigate solute segregation in crystal defects, and explore its effect on technologically significant lightweight magnesium alloys. Magnesium alloys could improve energy efficiency and system performance in automotive, aerospace, aircraft, mobile electronics, rechargeable batteries and biomedical applications. The intended outcome is a knowledge platform for the physical metallurgy design of magnesium all ....Solute segregation in crystal defects in advanced magnesium alloys. This project aims to investigate solute segregation in crystal defects, and explore its effect on technologically significant lightweight magnesium alloys. Magnesium alloys could improve energy efficiency and system performance in automotive, aerospace, aircraft, mobile electronics, rechargeable batteries and biomedical applications. The intended outcome is a knowledge platform for the physical metallurgy design of magnesium alloys for green environment applications and advancing Australia’s established research capability.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE240100049
Funder
Australian Research Council
Funding Amount
$1,200,000.00
Summary
In-situ nanomechanical testing for materials under extreme environments. This project aims to establish a state-of-the-art in-situ nanomechanical testing capability for materials under extreme environments. A cutting-edge nanoindentation stage with customisable modules, as well as an optimally configured scanning electron microscope, will enable this capability for the first time in Australia. The expected outcomes will provide valuable insights into how microstructures affect mechanical propert ....In-situ nanomechanical testing for materials under extreme environments. This project aims to establish a state-of-the-art in-situ nanomechanical testing capability for materials under extreme environments. A cutting-edge nanoindentation stage with customisable modules, as well as an optimally configured scanning electron microscope, will enable this capability for the first time in Australia. The expected outcomes will provide valuable insights into how microstructures affect mechanical properties at temperatures ranging from -150 to 1000 °C, strain rates from 10E-5/s to 10E5/s, and liquid environments. The resulting knowledge will guide the development of structural materials that withstand harsh environmental conditions, thereby advancing Australia's advanced manufacturing and sustainable energy sectors.Read moreRead less
Real-time imaging of crystal strengthening mechanisms in metals. The strength limit of a metal is marked by rapid motion of crystalline defects. The associated speeds can locally approach that of sound. To probe the associated mechanisms clearly requires both spatial and temporal resolution. We propose to create a new bulk x-ray technique with an unprecedented combination of temporal and spatial resolution. We plan to exploit the technique to mediate a step change in modelling strength based on ....Real-time imaging of crystal strengthening mechanisms in metals. The strength limit of a metal is marked by rapid motion of crystalline defects. The associated speeds can locally approach that of sound. To probe the associated mechanisms clearly requires both spatial and temporal resolution. We propose to create a new bulk x-ray technique with an unprecedented combination of temporal and spatial resolution. We plan to exploit the technique to mediate a step change in modelling strength based on twinning. The formation of crystalline twins is known to dictate the strength of the light metal magnesium. A fuller understanding of the effect of twinning on strength in this metal will provide much needed confidence to implement it more widely in energy saving applications.Read moreRead less
Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundam ....Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundamental knowledge of material behaviour will be developed with advanced models that account for the unique process deformation conditions. The intended outcome includes computer software for process design and new concepts for part shape control to improve product quality, repeatability and enable high volume manufacture.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH130100008
Funder
Australian Research Council
Funding Amount
$4,000,000.00
Summary
ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, ....ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, including the effects of non-equilibrium solidification, process optimisation to achieve quality, consistency and repeatability, and new user-friendly design tools to realise the benefit of free-form manufacturing. Real components will be studied to give immediate impact. The Research Hub will also train highly skilled people needed for this growing industry.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE150100123
Funder
Australian Research Council
Funding Amount
$190,000.00
Summary
Quench and deformation dilatometer for studying phase transformations. Quench and deformation dilatometer for studying phase transformations: The quenching and deformation dilatometer is a high precision thermal analysis tool used to measure phase transformations in situ. This technique can make time-resolved measurements of transformations under the extreme conditions of heating, cooling and deformation that are experienced during industrial processing. This instrument will be the only one in A ....Quench and deformation dilatometer for studying phase transformations. Quench and deformation dilatometer for studying phase transformations: The quenching and deformation dilatometer is a high precision thermal analysis tool used to measure phase transformations in situ. This technique can make time-resolved measurements of transformations under the extreme conditions of heating, cooling and deformation that are experienced during industrial processing. This instrument will be the only one in Australia capable of temperature changes above 2000 degrees Celsius and will also be the only one equipped with a cryogenic module. The instrument is intended to be used to characterise new processing technologies and new alloy systems such as advanced high strength steels, age hardenable magnesium, high entropy alloys, and cluster hardening aluminium alloys.Read moreRead less
Design of Composites for Exceptional Functional Properties by Maximising the Poisson Effect. This project will establish an effective and efficient computational framework for the topological optimisation of composites whose constituent phases possess significantly different Poisson ratios. In particular, the proposed research will be focused on exploiting the dramatic improvements in functional properties of composites when the Poisson ratio of one of the constituent phases is either negative o ....Design of Composites for Exceptional Functional Properties by Maximising the Poisson Effect. This project will establish an effective and efficient computational framework for the topological optimisation of composites whose constituent phases possess significantly different Poisson ratios. In particular, the proposed research will be focused on exploiting the dramatic improvements in functional properties of composites when the Poisson ratio of one of the constituent phases is either negative or near its incompressibility limit. The expected outcomes will be a new methodology and an advanced engineering design tool that can be used for the development of a new class of composites with exceptional properties. Such new composite systems will have many potential applications, particularly in aerospace, defence and medical industries.Read moreRead less
Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-servic ....Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-service performance and thereby substantially broaden the industrial adoptions of 3D-printed products. This should also provide significant cost and environmental benefits and enhance Australia’s international standing in cutting-edge research on advanced manufacturing and materials.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE130100274
Funder
Australian Research Council
Funding Amount
$375,000.00
Summary
Design of alloys over multiple grain scales for improving fatigue performance. The project will significantly improve the development of engineering alloy design with high fatigue resistance and produce important benefits to Australian manufacturing industries. It will also establish new knowledge and capability in modelling fatigue behaviours, thus producing great benefits to many science and engineering fields.
Flexible roll forming of advanced high strength steel sheet . This project will develop light weight automotive components to assist fuel economy and crash worthiness through flexible roll forming. This process has the potential to form complex shapes from very high strength steels in a very cost effective and efficient small scale operation, highly suited to Australian manufacturing.