Vaporization of heavier gas oil in Fluid Catalytic Cracking risers. Fluid Catalytic Cracking (FCC) is an important refinery operation responsible for about 45 per cent of the total petrol produced. The project is aimed at improving production efficiency of Australian refineries by applying fundamental modelling to the FCC. The outcomes will enable refiners to produce cleaner fuel and decrease greenhouse gas emissions.
Catalytic Conversion of Waste Plastics to Hydrocarbon Fuels. This project aims to investigate the catalytic conversion of waste plastics to liquid fuels. Plastics comprise about 20% of municipal waste by volume, and are a major environmental concern as the present practice of disposal by landfilling has long-term hazard potential and is unsustainable. We propose to study the kinetics of the catalytic degradation of pure component plastics as well as their mixtures in a laboratory screw extrusi ....Catalytic Conversion of Waste Plastics to Hydrocarbon Fuels. This project aims to investigate the catalytic conversion of waste plastics to liquid fuels. Plastics comprise about 20% of municipal waste by volume, and are a major environmental concern as the present practice of disposal by landfilling has long-term hazard potential and is unsustainable. We propose to study the kinetics of the catalytic degradation of pure component plastics as well as their mixtures in a laboratory screw extrusion reactor, compare alternative catalysts, and develop process models to be used for scale up. The process and know-how developed will contribute to sustainable development, and provide an internationally competitive advantage to Australia.Read moreRead less
Dry Processing of Fine Coal Using the Reflux Classifier. New and efficient separation technologies are crucial for developing the concept of Dry Coal Processing. The benefits to the industry of Dry Processing are compelling, with savings in water consumption, and much larger savings in dewatering and transportation of the product. The Reflux Classifier is a new fluidized bed technology developed in Australia using the more conventional water fluidization approach. Already the technology is contr ....Dry Processing of Fine Coal Using the Reflux Classifier. New and efficient separation technologies are crucial for developing the concept of Dry Coal Processing. The benefits to the industry of Dry Processing are compelling, with savings in water consumption, and much larger savings in dewatering and transportation of the product. The Reflux Classifier is a new fluidized bed technology developed in Australia using the more conventional water fluidization approach. Already the technology is contributing to Australian exports in the rapidly growing area of mining services. The purpose of this project is to establish its potential for use in the Dry Processing of fine coal. Other benefits of the study include the education and training of researchers in this field.Read moreRead less
Gassing Mechanism and Stability of Foamed Explosive Emulsions. Mining of minerals such as coal involves crushing the surrounding rock strata, or the mineral ore itself, with emulsion explosives. One of the most important properties determining suitability of an emulsion explosive to a particular mining operation is its velocity of detonation, which can be adjusted by varying the number and size of air bubbles distributed in the emulsion matrix. The present project aims to develop new ways of g ....Gassing Mechanism and Stability of Foamed Explosive Emulsions. Mining of minerals such as coal involves crushing the surrounding rock strata, or the mineral ore itself, with emulsion explosives. One of the most important properties determining suitability of an emulsion explosive to a particular mining operation is its velocity of detonation, which can be adjusted by varying the number and size of air bubbles distributed in the emulsion matrix. The present project aims to develop new ways of generating air bubbles, to gain fundamental understanding of the foaming mechanism in currently used gassing techniques, and to invent ways to stabilise large bubbles within the emulsion. The project will provide scientific underpinning for the development of a new range of emulsion explosives manufactured by Orica for Australian and international markets, maintaining the Orica's position as a leader in the field of emulsion explosives.Read moreRead less
Novel technology to sensitise emulsion explosives. The project will develop a new technology for more efficient and safer extraction of minerals. It will extend the application of emulsion explosives to low-temperatures and will eliminate the heating of emulsion blasting agents during transport. Since mining operations are located in regional areas, the project will bring benefits to local and rural communities. The project will also generate new knowledge on the behaviour and stability of th ....Novel technology to sensitise emulsion explosives. The project will develop a new technology for more efficient and safer extraction of minerals. It will extend the application of emulsion explosives to low-temperatures and will eliminate the heating of emulsion blasting agents during transport. Since mining operations are located in regional areas, the project will bring benefits to local and rural communities. The project will also generate new knowledge on the behaviour and stability of three-phase systems that contain very small gas bubbles. In addition to its fundamental importance, this knowledge can be carried over to food and cosmetic industries to facilitate the development of new products.Read moreRead less
Novel gas-liquid columns for liquefied natural gas (LNG) production. Novel gas-liquid columns for liquefied natural gas (LNG) production. This project aims to design distillation and absorption columns, perhaps the most important unit operations in a liquefied natural gas (LNG) plant, and whose optimization is integral to overall performance of any LNG plant. This project will use 3D printers to rapidly prototype concepts of columns and their internals, and test them using flow characterization ....Novel gas-liquid columns for liquefied natural gas (LNG) production. Novel gas-liquid columns for liquefied natural gas (LNG) production. This project aims to design distillation and absorption columns, perhaps the most important unit operations in a liquefied natural gas (LNG) plant, and whose optimization is integral to overall performance of any LNG plant. This project will use 3D printers to rapidly prototype concepts of columns and their internals, and test them using flow characterization tools and numerical models. The final outcome of the project will be a set of designs of the columns, which should be more efficient, safer and cheaper to operate, and have smaller physical and environmental footprints, thus helping the Australian LNG industry to stay globally competitive.Read moreRead less
Alarm Management - Silence is Golden. This project develops novel strategies and tools that aid alarm rationalisation in all types of process plants (e.g. gas, petrochemical, mining) by extracting groupings of related alarm tags from an enormous dataset of complex process data. These groupings are used in re-aligning the alarm systems, thus overcoming problems associated with the common practice of over-alarming, which may contribute to incidents like the Longford tragedy in Victoria. The approa ....Alarm Management - Silence is Golden. This project develops novel strategies and tools that aid alarm rationalisation in all types of process plants (e.g. gas, petrochemical, mining) by extracting groupings of related alarm tags from an enormous dataset of complex process data. These groupings are used in re-aligning the alarm systems, thus overcoming problems associated with the common practice of over-alarming, which may contribute to incidents like the Longford tragedy in Victoria. The approach is cost effective and improves alarm management. It addresses economic and safety concerns of the process industry as well as concerns raised in the study commissioned by the Institute of Engineers, Australia.Read moreRead less
Role of Reactive Particles in Explosive Emulsions. Concentrated water-in oil explosive emulsions are widely used in the minerals industry because they are cheap, easily detonated and relatively safe to handle. Their explosive energy can be significantly increased when reactive particles are introduced into the emulsion matrix. To do this, the interaction between the solid, oil, and water phases needs to be optimised. This investigation will increase our basic understanding of the physical and ch ....Role of Reactive Particles in Explosive Emulsions. Concentrated water-in oil explosive emulsions are widely used in the minerals industry because they are cheap, easily detonated and relatively safe to handle. Their explosive energy can be significantly increased when reactive particles are introduced into the emulsion matrix. To do this, the interaction between the solid, oil, and water phases needs to be optimised. This investigation will increase our basic understanding of the physical and chemical interactions that occur between the particle and the oil-water interface, and develop a more efficient explosive that can be produced continuously on a commercial scale.Read moreRead less
Discrete Element Method for Analysis and Design of Pharmaceutical Encapsulation. Tablets represent the preferred method of dose delivery in the pharmaceutical industry, with over 80% of the market. PressFit - gelcaps have recently been developed, which encase a tablet core within a gelatin coating. The product combines the consumer appeal of capsules with the processing convenience of tablets, and provides a high degree of tamper-resistance. An important issue is that the caplets are required ....Discrete Element Method for Analysis and Design of Pharmaceutical Encapsulation. Tablets represent the preferred method of dose delivery in the pharmaceutical industry, with over 80% of the market. PressFit - gelcaps have recently been developed, which encase a tablet core within a gelatin coating. The product combines the consumer appeal of capsules with the processing convenience of tablets, and provides a high degree of tamper-resistance. An important issue is that the caplets are required to have very precise dimensional precision, an issue not previously of high priority for tabletting . This project seeks to enhance the competitive advantage of this new technology, through a combination of advanced mathematical modeling supported by experiments.Read moreRead less
Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. Thi ....Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. This information will be input to comminution and wear models to predict pulveriser performance and wear patterns. Simulation results will be validated using measurements from scale visualisation and working models.Read moreRead less