Effects of Phase Purity, Porosity and Oxygen Partial Pressure on the Thermal Stability of Nanolayered Ternary Carbides. The successful completion of this collaborative research will lead to (a) enhanced understanding of the roles of phase purity, porosity and atmosphere on the thermal stability of ternary carbides which is crucial for the design of high-performance ternary carbide heating elements; (b) fostering and strengthening of the continuing research collaboration between Curtin University ....Effects of Phase Purity, Porosity and Oxygen Partial Pressure on the Thermal Stability of Nanolayered Ternary Carbides. The successful completion of this collaborative research will lead to (a) enhanced understanding of the roles of phase purity, porosity and atmosphere on the thermal stability of ternary carbides which is crucial for the design of high-performance ternary carbide heating elements; (b) fostering and strengthening of the continuing research collaboration between Curtin University and the Institute of Metals Research; (c) development of high performance prototype ternary carbide heating elements for use in high temperature furnaces and ovens; and (d) potential joint ventures with local suppliers of furnaces in Australia and China, together with Kanthal of Sweden to assist in the manufacture of ternary carbide heating elements. Read moreRead less
Synthesis of Novel Nanostructured Ternary Carbide Composites. This research will lead to (a) new advances and provide contribution of new knowledge to the Priority Research Areas of Advanced Materials; (b) a novel vacuum heat-treatment process for nanostructured materials design. This will offer the ceramics industry in Australia a new technology for producing wear- and heat-resistant components for advanced engineering applications. (c) design of new layer-graded materials with a unique combina ....Synthesis of Novel Nanostructured Ternary Carbide Composites. This research will lead to (a) new advances and provide contribution of new knowledge to the Priority Research Areas of Advanced Materials; (b) a novel vacuum heat-treatment process for nanostructured materials design. This will offer the ceramics industry in Australia a new technology for producing wear- and heat-resistant components for advanced engineering applications. (c) design of new layer-graded materials with a unique combination of hardness for wear resistance and toughness for damage tolerance. This will enable the ceramics industry in Australia to compete internationally in the business of advanced and high performance ceramic products.Read moreRead less
Damage micromechanisms in alumina hybrid bilayers with graded interfaces. This project proposes a new design concept for high performance alumina hybrids with graded interfaces. The key to this process is the incorporation of thin graded interfaces between an outer homogeneous alumina layer for strength, hardness and wear resistance, and an inner heterogeneous alumina hybrid layer for damage tolerance. The project will explore unresolved issues concerning the effect of graded interfaces on the f ....Damage micromechanisms in alumina hybrid bilayers with graded interfaces. This project proposes a new design concept for high performance alumina hybrids with graded interfaces. The key to this process is the incorporation of thin graded interfaces between an outer homogeneous alumina layer for strength, hardness and wear resistance, and an inner heterogeneous alumina hybrid layer for damage tolerance. The project will explore unresolved issues concerning the effect of graded interfaces on the failure micromechanisms. Advances in this area will provide new strategy or insights for designing novel next generation layered materials.Read moreRead less
Evolution of Contact Damage in Layer Structures. Brittle layer structures (eg brittle coating on ceramic substrate) can be much more damage tolerant than their constituent material components - cracks tend to remain contained within the coating. Very little is known about the factors that control this behaviour. This project will exploit unique local expertise in modelling damage evolution to fill a niche in a large study being carried out at the National Institute of Standards (NIST) in the U ....Evolution of Contact Damage in Layer Structures. Brittle layer structures (eg brittle coating on ceramic substrate) can be much more damage tolerant than their constituent material components - cracks tend to remain contained within the coating. Very little is known about the factors that control this behaviour. This project will exploit unique local expertise in modelling damage evolution to fill a niche in a large study being carried out at the National Institute of Standards (NIST) in the U.S.A. An understanding of the factors that maximise the containment of cracks is essential to the design and development of the next generation of advanced layer composites for many biomechanical and other engineering applications.Read moreRead less
Boundary Effects on Bridging-Stress/Crack-Opening Relationship and Specific Fracture Energy. This project is to investigate the boundary/interface influence on fracture/material properties of composites and thin layered structures along crack path to free boundary and bi-material interface. The local fracture energy dissipation along crack path is emphasised and used to study the boundary influence on the cohesive law - the relationship between crack bridging stress and crack opening displaceme ....Boundary Effects on Bridging-Stress/Crack-Opening Relationship and Specific Fracture Energy. This project is to investigate the boundary/interface influence on fracture/material properties of composites and thin layered structures along crack path to free boundary and bi-material interface. The local fracture energy dissipation along crack path is emphasised and used to study the boundary influence on the cohesive law - the relationship between crack bridging stress and crack opening displacement. New fracture mechanics model is proposed that incorporates the boundary/interface influence and the more popular size effect. The new boundary/interface effect model will be more relevant to modern materials applications related to layered ceramics, thin films, coatings in electronic and bio-medical applications.Read moreRead less
Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable ....Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable collective atomic load transfer to allow the amorphous matrix to continue to load to achieve its intrinsic near-ideal strength. The amorphous matrix eliminates the grain boundary plasticity of the nanoscrystallites. This concept is novel and untested in the history of physical metallurgy.Read moreRead less
Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production techno ....Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production technology and to value-add the metal processing and manufacturing industries of Australia.Read moreRead less
Elastic Strain Engineered Transforming Metal Matrix-Nanowire Composite. This project aims to develop metallic composites of superior mechanical properties based on the principle of elastic strain coupling between ultrahigh-strength nanowires and phase transforming matrix. This new composite design concept has not been explored in the literature. Using the principle of elastic strain coupling, the composite is able to exhibit extraordinary mechanical properties unmatched by any existing engineeri ....Elastic Strain Engineered Transforming Metal Matrix-Nanowire Composite. This project aims to develop metallic composites of superior mechanical properties based on the principle of elastic strain coupling between ultrahigh-strength nanowires and phase transforming matrix. This new composite design concept has not been explored in the literature. Using the principle of elastic strain coupling, the composite is able to exhibit extraordinary mechanical properties unmatched by any existing engineering materials, including high strength, low Young’s modulus and high elastic strain limit. This new concept is a breakthrough and offers a unique opportunity to overcome a long-standing challenge in nanowire composite design, commonly known as the “valley of death”.Read moreRead less
Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for man ....Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for manufacturing next generation turbofan engines. The expected outcome is the identification of innovative processing routes to provide stronger, defect-free specialty alloys for aerospace applications, vital to Australia’s advanced manufacturing.Read moreRead less
Novel microwave processing of carbon nanotube/thermoplastic composites. This project aims to develop a novel fabrication process for carbon nano-tube (CNT) / thermoplastic composites. The method, with lab based ‘proof of concept’, uses microwaves and overcomes problems of dispersion and aggregation of CNTs, which limit properties of the nano-composites. At lab scale, a 50 per cent increase in stiffness of polypropylene and an increase in electrical conductivity with the addition of 0.5 weight pe ....Novel microwave processing of carbon nanotube/thermoplastic composites. This project aims to develop a novel fabrication process for carbon nano-tube (CNT) / thermoplastic composites. The method, with lab based ‘proof of concept’, uses microwaves and overcomes problems of dispersion and aggregation of CNTs, which limit properties of the nano-composites. At lab scale, a 50 per cent increase in stiffness of polypropylene and an increase in electrical conductivity with the addition of 0.5 weight percent CNT has been demonstrated. This project should unravel mechanisms by which these outstanding property improvements are achieved and will scale up the process to industrial level. Expected outcomes will be economical, lighter and stronger plastics for manufacturing applications such as rotational molding, transport and electronic packaging.Read moreRead less