Optimising paint adhesion to polymers. The Australian automotive export market (vehicles, parts, engines) is worth approximately $4,500 million p.a. and is a major employer in many areas. A reliable, cheap and efficient method for preparing polymer surfaces for painting will significantly benefit that market. The ability to manufacture quality, cheaper, lightweight parts improves the competitiveness of the local automotive industry. More importantly, a technology for production of cheap, high qu ....Optimising paint adhesion to polymers. The Australian automotive export market (vehicles, parts, engines) is worth approximately $4,500 million p.a. and is a major employer in many areas. A reliable, cheap and efficient method for preparing polymer surfaces for painting will significantly benefit that market. The ability to manufacture quality, cheaper, lightweight parts improves the competitiveness of the local automotive industry. More importantly, a technology for production of cheap, high quality painted polymer surfaces vastly improves the competitiveness of local component manufacturers who supply to international vehicle manufacturers. This project falls under the National Research Priority Area 'Frontier Technologies for Building and Transforming Australian Industries'.Read moreRead less
Fire-Retardant Composite Resins for Bushfire-Safe Wind Farm Infrastructures. This project aims to develop advanced fire-retardant composite resins for manufacturing bushfire-safe wind farm infrastructures. The innovation of the project is the development of a new class of low-cost, novel, highly effective fire retardants and their value-added fire-retardant composite resins with well-preserved physical properties. This will be achieved by understanding the composition-property relationship of fi ....Fire-Retardant Composite Resins for Bushfire-Safe Wind Farm Infrastructures. This project aims to develop advanced fire-retardant composite resins for manufacturing bushfire-safe wind farm infrastructures. The innovation of the project is the development of a new class of low-cost, novel, highly effective fire retardants and their value-added fire-retardant composite resins with well-preserved physical properties. This will be achieved by understanding the composition-property relationship of fire retardants and optimising their synthetic parameters. The project will help position Australia’s advanced composite manufacturing at the forefront of technology. It will also accelerate Australia’s energy transition to renewables by enabling bushfire-safe wind farm infrastructure.Read moreRead less
Development of Ultrafine Aluminium Matrix Composites for Automotive Applications. This project aims at developing aluminium matrix composites using flyash, a waste product from power stations, for automotive applications. It introduces innovative processing and a new generation of metal matrix composites (MMCs) containing ultrafine ceramic particles. These MMCs will be tailored for selected applications such as disc brake rotors and drums. It is expected that an integrated system for processi ....Development of Ultrafine Aluminium Matrix Composites for Automotive Applications. This project aims at developing aluminium matrix composites using flyash, a waste product from power stations, for automotive applications. It introduces innovative processing and a new generation of metal matrix composites (MMCs) containing ultrafine ceramic particles. These MMCs will be tailored for selected applications such as disc brake rotors and drums. It is expected that an integrated system for processing MMCs and forming components be developed and prototype automotive parts produced. The results will lead to further collaborations with automotive parts suppliers in Australia and overseas to develop commercial products and enhance the export capability of the industry.Read moreRead less
Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Bo ....Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Boeing Aerostructures Australia would give it a distinct competitive edge when bidding for participation in future international development programmes and will yield substantial economic benefits whilst further strengthening and developing local expertise. Lightweight aircraft structures will also contribute towards reducing the environmental impact of aviation. Read moreRead less
Lightweight Photovoltaic Modules for Low-Load Capacity Building Roofs. This project aims to develop lightweight and reliable high efficiency photovoltaic modules that expand solar energy installations onto low-load capacity building roofs. New lightweight materials will be developed for packaging with multi-functionalities such as fast heat dissipation. This project will produce economical prototypes and enable and
facilitate cost reduction of crystalline silicon photovoltaic module installation ....Lightweight Photovoltaic Modules for Low-Load Capacity Building Roofs. This project aims to develop lightweight and reliable high efficiency photovoltaic modules that expand solar energy installations onto low-load capacity building roofs. New lightweight materials will be developed for packaging with multi-functionalities such as fast heat dissipation. This project will produce economical prototypes and enable and
facilitate cost reduction of crystalline silicon photovoltaic module installations on lightweight buildings, overcoming current constraints of heavy glass modules and making more solar energy exploited in both Australia’s urban and rural areas. This will get steps closer to zero emission buildings, by providing renewable energy alternative to conventional fossil fuel-based power generation.Read moreRead less
Prediction of Time-dependent Deformations in Post-tensioned Concrete Suspended Slabs in Tall Buildings. The proposed project aims to develop an analytical model that can predict the time-dependent deformations in post-tensioned concrete slabs considering concrete shrinkage and creep, cracking, and bond-slip behaviour. Over the past several years, numerous cases have been reported in Australia and elsewhere, of flexural elements for which the calculated deflection is far less than the actual defl ....Prediction of Time-dependent Deformations in Post-tensioned Concrete Suspended Slabs in Tall Buildings. The proposed project aims to develop an analytical model that can predict the time-dependent deformations in post-tensioned concrete slabs considering concrete shrinkage and creep, cracking, and bond-slip behaviour. Over the past several years, numerous cases have been reported in Australia and elsewhere, of flexural elements for which the calculated deflection is far less than the actual deflection leading to serviceability problems. The significance of this investigation hence lies in its potential to provide a solution to more accurately predict service-life deflections in post-tensioned concrete suspended slabs and validate the model with real-life deflections monitored over time on a current building project.Read moreRead less
Onset Theory: Pushing the design envelope for textile composite structures. This study aims to exploit an innovative physics-based approach to predict the strength of textile composites. This is particularly important in areas such as aircraft design, where drastic weight savings are needed to allow designers to remain competitive in a low-carbon future. Improved theory and design tools will remove conservatism and account for a large part of these weight savings. The new approach is the first t ....Onset Theory: Pushing the design envelope for textile composite structures. This study aims to exploit an innovative physics-based approach to predict the strength of textile composites. This is particularly important in areas such as aircraft design, where drastic weight savings are needed to allow designers to remain competitive in a low-carbon future. Improved theory and design tools will remove conservatism and account for a large part of these weight savings. The new approach is the first to be consistent at all length scales — from atoms to aeroplanes — ensuring relevance for new and evolving composite material systems. A novel understanding of crack initiation in textile laminates is intended to reduce design and certification effort for new aircraft and help to design more efficient airframes at a lower cost.Read moreRead less
Active Vibration Control of a Cricket Bat using Piezoelectric-based Smart Materials Technology. Improvement of sporting equipment performance of late has largely ignored the game of cricket. Using the combined disciplines of advanced materials and control technologies, it is anticipated that the traditional cricket bat can be vastly improved while keeping to bat modification guidelines as specified in the rules of the game. This project involves the dynamic study of the bat using established e ....Active Vibration Control of a Cricket Bat using Piezoelectric-based Smart Materials Technology. Improvement of sporting equipment performance of late has largely ignored the game of cricket. Using the combined disciplines of advanced materials and control technologies, it is anticipated that the traditional cricket bat can be vastly improved while keeping to bat modification guidelines as specified in the rules of the game. This project involves the dynamic study of the bat using established experimental techniques. Once the various regions of high strain rates are determined, smart materials technologies will be used to reduce the transient vibrations transmitted to the batsman. The effect of this monitoring and control is to increase the comfort level and hence, effectiveness of the batsman.Read moreRead less
Fibre-sized energy generators and storage in multi-functional fabrics. This project proposes to do away with conventional batteries for powering portable or wearable devices by developing wearable fabrics capable of energy generation. The outcome will be a robust fabric with the capability of powering wearable or portable devices in the communications, health-care, sports and defence industries.
Optimisation of self-healing repair systems in aerospace composite structures. Design and manufacture of composite structures for civilian and military aircraft is a multi-billion dollar export business for Boeing Aerostructures Australia and other Australian aerospace companies. To remain globally competitive, Australian industry must develop new expertise for next-generation composite aerostructures that are lighter, cheaper, more damage tolerant and easily repaired. Autonomic self-healing of ....Optimisation of self-healing repair systems in aerospace composite structures. Design and manufacture of composite structures for civilian and military aircraft is a multi-billion dollar export business for Boeing Aerostructures Australia and other Australian aerospace companies. To remain globally competitive, Australian industry must develop new expertise for next-generation composite aerostructures that are lighter, cheaper, more damage tolerant and easily repaired. Autonomic self-healing of composites is an innovative repair technology with many future potential applications for damaged aerostructures. This project will develop analytical tools and data to enable the Australian aerospace industry to take advantage of the economic benefits offered by self-healing repair systems in aircraft composite structures.Read moreRead less