Optimising paint adhesion to polymers. The Australian automotive export market (vehicles, parts, engines) is worth approximately $4,500 million p.a. and is a major employer in many areas. A reliable, cheap and efficient method for preparing polymer surfaces for painting will significantly benefit that market. The ability to manufacture quality, cheaper, lightweight parts improves the competitiveness of the local automotive industry. More importantly, a technology for production of cheap, high qu ....Optimising paint adhesion to polymers. The Australian automotive export market (vehicles, parts, engines) is worth approximately $4,500 million p.a. and is a major employer in many areas. A reliable, cheap and efficient method for preparing polymer surfaces for painting will significantly benefit that market. The ability to manufacture quality, cheaper, lightweight parts improves the competitiveness of the local automotive industry. More importantly, a technology for production of cheap, high quality painted polymer surfaces vastly improves the competitiveness of local component manufacturers who supply to international vehicle manufacturers. This project falls under the National Research Priority Area 'Frontier Technologies for Building and Transforming Australian Industries'.Read moreRead less
Flame-Retarding and Mechanically Resilient Elastomer Composites. This project will develop a new generation of flame-retarding and mechanically resilient elastomer composites by taking advantage of nanoscale effect and synergy. The outcomes will be two types of flame-retarding additive pellets and their elastomer composites; these pellets also suit other polymers such as thermoplastics. The elastomer composites are expected to have excellent flame retardancy, mechanical properties, and fatigue p ....Flame-Retarding and Mechanically Resilient Elastomer Composites. This project will develop a new generation of flame-retarding and mechanically resilient elastomer composites by taking advantage of nanoscale effect and synergy. The outcomes will be two types of flame-retarding additive pellets and their elastomer composites; these pellets also suit other polymers such as thermoplastics. The elastomer composites are expected to have excellent flame retardancy, mechanical properties, and fatigue performance, to meet the demands from industrial partners. The project will provide a platform for elastomer manufacturing industry to develop flame-retarding, high-performance products for domestic applications and for export. Read moreRead less
Fire-Retardant Composite Resins for Bushfire-Safe Wind Farm Infrastructures. This project aims to develop advanced fire-retardant composite resins for manufacturing bushfire-safe wind farm infrastructures. The innovation of the project is the development of a new class of low-cost, novel, highly effective fire retardants and their value-added fire-retardant composite resins with well-preserved physical properties. This will be achieved by understanding the composition-property relationship of fi ....Fire-Retardant Composite Resins for Bushfire-Safe Wind Farm Infrastructures. This project aims to develop advanced fire-retardant composite resins for manufacturing bushfire-safe wind farm infrastructures. The innovation of the project is the development of a new class of low-cost, novel, highly effective fire retardants and their value-added fire-retardant composite resins with well-preserved physical properties. This will be achieved by understanding the composition-property relationship of fire retardants and optimising their synthetic parameters. The project will help position Australia’s advanced composite manufacturing at the forefront of technology. It will also accelerate Australia’s energy transition to renewables by enabling bushfire-safe wind farm infrastructure.Read moreRead less
Fibre-Polymer Composites With Graded Microstructure. This project concerns the development of a novel fibre-polymer functionally graded composite material that mimics the structure of the spinal disk. The spinal disk comprises a soft core (nucleus) and a tough fibrous periphery (annulus). The graded composite approach of this proposal represents a significant advance over spinal fusion, and over the current generation of spinal disk protheses (metal plates with springs/polymers as shock absorber ....Fibre-Polymer Composites With Graded Microstructure. This project concerns the development of a novel fibre-polymer functionally graded composite material that mimics the structure of the spinal disk. The spinal disk comprises a soft core (nucleus) and a tough fibrous periphery (annulus). The graded composite approach of this proposal represents a significant advance over spinal fusion, and over the current generation of spinal disk protheses (metal plates with springs/polymers as shock absorbers). Chronic back pain affects a significant proportion of the population and is primarily caused by failure of the spinal disk. Therefore a strong social and economic imperative exists to develop engineering solutions to this problem.Read moreRead less
Development of PVC-Based Polymer Nanocomposites. The aim of the project is to develop a PVC polymer nanocomposite material to be used in water pipelines. It has been found that the inclusion of a nanoparticle phase, in this case calcium carbonate, leads to increases in strength, stiffness, toughness and abrasion resistance. This proposed project will develop and assess an optimum material in addition to investigating the mechanisms of deformation.
Transforming pastefill delivery system for next-generation mining industry. This project aims to develop a new type of mining pipeline design platform that can vastly improve pastefill (slurry) delivery systems. Using an Artificial Intelligence-based design platform, understanding complex and numerous variables in the fluid dynamics of abrasive pastefill flow will inform a new pipeline design. Consisting of a vertical casing, with our new composite pipeline chokes to replace costly friction loop ....Transforming pastefill delivery system for next-generation mining industry. This project aims to develop a new type of mining pipeline design platform that can vastly improve pastefill (slurry) delivery systems. Using an Artificial Intelligence-based design platform, understanding complex and numerous variables in the fluid dynamics of abrasive pastefill flow will inform a new pipeline design. Consisting of a vertical casing, with our new composite pipeline chokes to replace costly friction loops, improvements in flow efficiency and pipeline deterioration can significantly reduce maintenance costs. This novel and adaptable next-generation pipeline design and analysis platform can be employed by the manufacturing and mining sectors for pipeline failure analysis, managing production and developing new products.Read moreRead less
Development of Ultrafine Aluminium Matrix Composites for Automotive Applications. This project aims at developing aluminium matrix composites using flyash, a waste product from power stations, for automotive applications. It introduces innovative processing and a new generation of metal matrix composites (MMCs) containing ultrafine ceramic particles. These MMCs will be tailored for selected applications such as disc brake rotors and drums. It is expected that an integrated system for processi ....Development of Ultrafine Aluminium Matrix Composites for Automotive Applications. This project aims at developing aluminium matrix composites using flyash, a waste product from power stations, for automotive applications. It introduces innovative processing and a new generation of metal matrix composites (MMCs) containing ultrafine ceramic particles. These MMCs will be tailored for selected applications such as disc brake rotors and drums. It is expected that an integrated system for processing MMCs and forming components be developed and prototype automotive parts produced. The results will lead to further collaborations with automotive parts suppliers in Australia and overseas to develop commercial products and enhance the export capability of the industry.Read moreRead less
Integrated solar to chemical production and membrane concentration system. The efficient conversion of low-cost raw materials to high-value chemicals using solar energy has been a long sought-after goal. This project aims to create an integrated photoreactor and membrane separation system for efficient photocatalytic water splitting. The integrated system will efficiently produce hydrogen and ultrapure hydrogen peroxide, a critical and costly reagent used in the semiconductor and solar panel man ....Integrated solar to chemical production and membrane concentration system. The efficient conversion of low-cost raw materials to high-value chemicals using solar energy has been a long sought-after goal. This project aims to create an integrated photoreactor and membrane separation system for efficient photocatalytic water splitting. The integrated system will efficiently produce hydrogen and ultrapure hydrogen peroxide, a critical and costly reagent used in the semiconductor and solar panel manufacturing industries. The integrated system addresses current challenges in the production of high-quality hydrogen peroxide and demonstrates a practical solar-to-chemical process with economic benefits. It also advances knowledge in the fields of nanomaterials engineering, photocatalytic devices, and membrane technology.Read moreRead less
Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Bo ....Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Boeing Aerostructures Australia would give it a distinct competitive edge when bidding for participation in future international development programmes and will yield substantial economic benefits whilst further strengthening and developing local expertise. Lightweight aircraft structures will also contribute towards reducing the environmental impact of aviation. Read moreRead less
Foundation remediation using resin injection. The aim of this research project is to explore the application of injected expanded polyurethane resins as a new option for the re-levelling and stabilisation of deflected foundations on reactive clay soils. It will identify the physical and behavioural characteristics of resin-injected reactive clay foundations, in the context of both shallow and deep injection, and will identify any limitations to the applicability of the approach. Based on detaile ....Foundation remediation using resin injection. The aim of this research project is to explore the application of injected expanded polyurethane resins as a new option for the re-levelling and stabilisation of deflected foundations on reactive clay soils. It will identify the physical and behavioural characteristics of resin-injected reactive clay foundations, in the context of both shallow and deep injection, and will identify any limitations to the applicability of the approach. Based on detailed laboratory and field testing, and advanced numerical modelling, the outcome will be the ability to confidently assess various foundation remediation strategies in reactive clay soils, and provide much needed design guidance to the geotechnical profession and building industry.Read moreRead less