Bioinspired interfaces for improved carbon fibre composite performance. Carbon fibre composites, where carbon fibres are embedded in a polymer matrix, are gradually replacing traditional materials such as steel. For example, composites make up 50 per cent of Boeing’s 787 Dreamliner, resulting in a 20 per cent improvement in fuel economy. There is significant scope for improving the damage tolerance of these materials. A fundamental lack of understanding around the fibre matrix interface currentl ....Bioinspired interfaces for improved carbon fibre composite performance. Carbon fibre composites, where carbon fibres are embedded in a polymer matrix, are gradually replacing traditional materials such as steel. For example, composites make up 50 per cent of Boeing’s 787 Dreamliner, resulting in a 20 per cent improvement in fuel economy. There is significant scope for improving the damage tolerance of these materials. A fundamental lack of understanding around the fibre matrix interface currently limits the development of new composite systems to overcome the problems with damage tolerance. This project takes inspiration from nature to develop a fundamental understanding of the interfaces within carbon fibre composites and optimise their behaviour via model-guided surface and interface engineering. Read moreRead less
Self-reinforced biopolymer composites. This project will pioneer high performance and biodegradable composites using self-reinforced biopolymer composites. Composites can have poor properties due to interfacial issues, and this reduces their performance. By producing a fully self-reinforced (where the fibre and the polymer are the same type of polymer) polymer composites, the project will develop a way to improve properties, increase the use of biobased materials, and improve recyclability and b ....Self-reinforced biopolymer composites. This project will pioneer high performance and biodegradable composites using self-reinforced biopolymer composites. Composites can have poor properties due to interfacial issues, and this reduces their performance. By producing a fully self-reinforced (where the fibre and the polymer are the same type of polymer) polymer composites, the project will develop a way to improve properties, increase the use of biobased materials, and improve recyclability and biodegradability. Outcomes include greater understanding of design of self-reinforced biopolymer composites structure, processing and properties. This will produce opportunities for high performance biobased composite manufacturing and a growing circular plastics economy for Australia.Read moreRead less
Experimental validation of the strain invariant failure theory for carbon/epoxy composites. The project will be of national and international benefit, through providing a validated, enhanced design capability for advanced composite materials. Greater depth of understanding of such materials will allow more efficient structures to be designed in applications requiring high strength and stiffness, low weight, and resistance to corrosion and fatigue. Such applications include the aerospace, offshor ....Experimental validation of the strain invariant failure theory for carbon/epoxy composites. The project will be of national and international benefit, through providing a validated, enhanced design capability for advanced composite materials. Greater depth of understanding of such materials will allow more efficient structures to be designed in applications requiring high strength and stiffness, low weight, and resistance to corrosion and fatigue. Such applications include the aerospace, offshore and mining industries. There are, therefore, far-reaching benefits in industries important to Australia. In addition, the reputation of the Australian aerospace research industry will be promoted through a collaborative association with Boeing, a world leader in development of commercial aircraft.Read moreRead less
Electrically conductive elastomeric composites by nanomaterials. Electrically conductive elastomeric composites by nanomaterials. This project aims to develop electrically conductive, mechanically robust, cost-effective elastomeric composites, by exploring new processing methods and studying the synergy between graphene sheets and multi-walled carbon nanotubes. Composites will be design, research and manufactured to suit the fabrication of rolling-resistance sensors that detect early-stage malfu ....Electrically conductive elastomeric composites by nanomaterials. Electrically conductive elastomeric composites by nanomaterials. This project aims to develop electrically conductive, mechanically robust, cost-effective elastomeric composites, by exploring new processing methods and studying the synergy between graphene sheets and multi-walled carbon nanotubes. Composites will be design, research and manufactured to suit the fabrication of rolling-resistance sensors that detect early-stage malfunctioning idler rolls. This technology could prevent the breakage of conveyor belts which are essential to the mining, processing and transportation of loose bulk materials; and improve the design and manufacturing of flexible sensors.Read moreRead less
A Novel Approach to Polymer/Nanosheet Composites and Their Fundamentals. Multifunctional Polymer/nanosheet composites have not yet been widely scaled up in polymer processing and composite industries mainly due to cost and inhaling hazard. This project proposes a novel methodology which embeds nanosheet preparation within polymer melt to both remove the inhaling hazard and lower the cost; the key is to develop two groups of nanosheet intercalation compounds which can expand at the polymer proces ....A Novel Approach to Polymer/Nanosheet Composites and Their Fundamentals. Multifunctional Polymer/nanosheet composites have not yet been widely scaled up in polymer processing and composite industries mainly due to cost and inhaling hazard. This project proposes a novel methodology which embeds nanosheet preparation within polymer melt to both remove the inhaling hazard and lower the cost; the key is to develop two groups of nanosheet intercalation compounds which can expand at the polymer processing temperature, to exfoliate and disperse nanosheets in polymers. It is expected to generate new knowledge of the structure-property relationships and fracture mechanisms of these composites, for industry to scale up this technology and to develop new product.Read moreRead less
High-Performance Polymer Composites for Electrical Discharging. This project aims to address the problem of electrostatic discharge by developing new industry-compatible processing techniques and taking advantage of the synergy between graphene and carbon nanotubes and fibres. Electrostatic discharge due to accumulation of static electricity is a significant problem for lightweight polymer composites used in hazard environments, such as pumps for underground mining, oil and gas storage and satel ....High-Performance Polymer Composites for Electrical Discharging. This project aims to address the problem of electrostatic discharge by developing new industry-compatible processing techniques and taking advantage of the synergy between graphene and carbon nanotubes and fibres. Electrostatic discharge due to accumulation of static electricity is a significant problem for lightweight polymer composites used in hazard environments, such as pumps for underground mining, oil and gas storage and satellites. The outcomes will potentially transform the current manufacturing practice of anti-static composites for industry applications including mining, energy, space and agriculture. Read moreRead less
Development of next generation smart sucker rod wear guides . In a natural gas wells, sucker rod guides protect the production tubing from wear by the rod string. Premature and erratic failures are costing the industry tens of millions every year. In collaboration with two local SMEs, this project aims to develop the next generation of smart and durable wear guides. The project seeks to understand the complex three body wear mechanisms that drive guide and tubing wear, then use this knowledge to ....Development of next generation smart sucker rod wear guides . In a natural gas wells, sucker rod guides protect the production tubing from wear by the rod string. Premature and erratic failures are costing the industry tens of millions every year. In collaboration with two local SMEs, this project aims to develop the next generation of smart and durable wear guides. The project seeks to understand the complex three body wear mechanisms that drive guide and tubing wear, then use this knowledge to develop new wear resistant compounds and develop a smart guide that provides feedback on its wear state. This will enable the industry partners to supply cutting edge technology to the global oil and gas industry that not only reduces well operation cost but also enhances well resilience.Read moreRead less
Interfacial design for high performance carbon fibre polymer composites. This project aims to develop customisable surfaces on carbon fibres to complement any intended resin for composite materials. Poor fibre-to-matrix adhesion is currently a known weakness of carbon fibre composites, hindering the large scale translation of these materials into mass transport solutions The outcomes of this project will be the development of superior composites and the fundamental knowledge of what interfacial ....Interfacial design for high performance carbon fibre polymer composites. This project aims to develop customisable surfaces on carbon fibres to complement any intended resin for composite materials. Poor fibre-to-matrix adhesion is currently a known weakness of carbon fibre composites, hindering the large scale translation of these materials into mass transport solutions The outcomes of this project will be the development of superior composites and the fundamental knowledge of what interfacial molecular interactions are required to obtain composites able to tolerate high shear forces.Read moreRead less
A design-led approach for multifunctional composites . This project aims to remove some of the limitations of carbon fibre composites by introducing novel functionality into the underlying carbon fibre. The project expects to modify carbon fibres, predict their functionality and develop new high-performance resins. The expected outcomes include enabling carbon composite materials to have high strength-to-weight ratio, durability, toughness, minimal maintenance, without compromising processabilit ....A design-led approach for multifunctional composites . This project aims to remove some of the limitations of carbon fibre composites by introducing novel functionality into the underlying carbon fibre. The project expects to modify carbon fibres, predict their functionality and develop new high-performance resins. The expected outcomes include enabling carbon composite materials to have high strength-to-weight ratio, durability, toughness, minimal maintenance, without compromising processability and the ability to manufacture at high volumes. The benefits should include a significant boost to Australia’s ability to lead economically important manufacturing innovations across a range of sectors including defence, energy and construction. Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE190101176
Funder
Australian Research Council
Funding Amount
$407,000.00
Summary
High-performance flame retardant polymer foams by bioinspired nanocoating. This project aims to develop high-performance flame retardant polymer foams by creating a flame-retardant nanocoating on their surfaces based utilising layer-by-layer assembly. Polymer foams are widely used as thermal insulation materials for modern buildings because of their low density and excellent heat insulation. However they are highly flammable, which poses a great fire threat to life and property. The flame retard ....High-performance flame retardant polymer foams by bioinspired nanocoating. This project aims to develop high-performance flame retardant polymer foams by creating a flame-retardant nanocoating on their surfaces based utilising layer-by-layer assembly. Polymer foams are widely used as thermal insulation materials for modern buildings because of their low density and excellent heat insulation. However they are highly flammable, which poses a great fire threat to life and property. The flame retardancy, durability and wear-resistance of the resultant polymer foams will be tailored by manipulating the layer-by-layer construction parameters. The flame retardant polymer foams developed in this project will not only contribute to saving energy, but also to minimise the potential of fire hazards to life, property and the environment.Read moreRead less