Engineering improved fat encapsulation for food powders. Encapsulation of fats and oils into powders has wide applications in the food industry, with products including creamers, soups, infant formula, and nutraceutical powders. Spray drying of liquid emulsions into powders is an integral part to manufacture high value products by extending their shelf life, nutritional content, and functionality. This project will generate new protocols for the production of high-fat powders, with direct commer ....Engineering improved fat encapsulation for food powders. Encapsulation of fats and oils into powders has wide applications in the food industry, with products including creamers, soups, infant formula, and nutraceutical powders. Spray drying of liquid emulsions into powders is an integral part to manufacture high value products by extending their shelf life, nutritional content, and functionality. This project will generate new protocols for the production of high-fat powders, with direct commercial benefits in improved production efficiency and new product development from recovered ingredients. The knowledge will benefit the manufacturing of food powders in Australia, currently valued around $600M AUD pa, and will potentially expand the variety of product offering for the export market.Read moreRead less
Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing an ....Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing and reduced-order state observer, supported by lab/plant experiments, and collaborating with two industry partners from coal and steel industries. The project outcomes including codes, models and raceway control strategies can help promote Australian metallurgical coal's global markets and ultimately the Australian economy.Read moreRead less
Preparation and use of lignite-iron ore composite briquettes for ironmaking. Preparation and use of lignite-iron ore composite briquettes for ironmaking. This project aims to study the briquetting processes of fine powders, and the preparation and utilization of new brown coal (lignite)–iron ore composite briquettes in a blast furnace. Lignite is a low-cost and abundant resource, and could be used in an emerging carbon-iron ore composite briquette for low-cost ironmaking. This project will perfo ....Preparation and use of lignite-iron ore composite briquettes for ironmaking. Preparation and use of lignite-iron ore composite briquettes for ironmaking. This project aims to study the briquetting processes of fine powders, and the preparation and utilization of new brown coal (lignite)–iron ore composite briquettes in a blast furnace. Lignite is a low-cost and abundant resource, and could be used in an emerging carbon-iron ore composite briquette for low-cost ironmaking. This project will perform multi-scale numerical studies, supported by lab/industry-scale experiments, to produce models and control strategies. Anticipated outcomes include better design and control of briquette's preparation and utilization in ironmaking for further cost-cutting; a new market for brown coal; and a more competitive Australian economy.Read moreRead less
De-risking new surfactant and polymer classes in personal care formulations. Personal care products are almost completely reliant on palm oil feedstocks for the surfactants or soaps that provide cleansing and conditioning. Yet, there is considerable risk in moving to alternative feedstocks for new surfactant formulations, where the design rules based in fundamental colloid science do not yet exist. In collaboration with world leading formulation expertise, this project aims to use a combination ....De-risking new surfactant and polymer classes in personal care formulations. Personal care products are almost completely reliant on palm oil feedstocks for the surfactants or soaps that provide cleansing and conditioning. Yet, there is considerable risk in moving to alternative feedstocks for new surfactant formulations, where the design rules based in fundamental colloid science do not yet exist. In collaboration with world leading formulation expertise, this project aims to use a combination of high-throughput microfluidic platforms to direct more detailed colloidal, surface and scattering techniques to drive mechanistic studies to link microstructure to formulation properties. This will lead to the design rules needed to control the synergistic interactions between surfactants and polymers in these formulations.Read moreRead less
Model studies of Australian lump ore applied to blast furnace ironmaking. Ore lump use in ironmaking blast furnaces (BFs) requires no preprocessing and has a lower carbon footprint. However, it suffers various technical problems. This project aims to understand and optimize the conditions for such operations. This will be achieved by means of a combined theoretical and experimental program, involving the use of state-of-the-art multiscale computer modelling and simulation techniques. The researc ....Model studies of Australian lump ore applied to blast furnace ironmaking. Ore lump use in ironmaking blast furnaces (BFs) requires no preprocessing and has a lower carbon footprint. However, it suffers various technical problems. This project aims to understand and optimize the conditions for such operations. This will be achieved by means of a combined theoretical and experimental program, involving the use of state-of-the-art multiscale computer modelling and simulation techniques. The research outcomes will be tested in the design and control of lump charging operations in practice through collaboration with the industrial partner. This will ultimately increase Australian ore lump usage in BFs, leading to significant financial and environmental benefits to Australia and the entire steel industry worldwide.Read moreRead less
Low emission iron and steelmaking using hydrogen to pre-reduce lump ore. This project aims to develop and apply a new route of lump iron ore pre-reduction with hydrogen or H2-enriched gases for ironmaking to minimise CO2 emission from steel production. The route will be built up on the base of H2 reduction kinetics of iron ore and with novel technologies such as CO2 recycle and H2-heating using hot blast, underpinning the hydrogen economy by addressing the environmental concerns in mineral and s ....Low emission iron and steelmaking using hydrogen to pre-reduce lump ore. This project aims to develop and apply a new route of lump iron ore pre-reduction with hydrogen or H2-enriched gases for ironmaking to minimise CO2 emission from steel production. The route will be built up on the base of H2 reduction kinetics of iron ore and with novel technologies such as CO2 recycle and H2-heating using hot blast, underpinning the hydrogen economy by addressing the environmental concerns in mineral and steel industries. It is not only significant for low-carbon steel production, but also for better fundamental understanding to develop the future zero-emission iron and steelmaking with hydrogen. The project will be very beneficent because it increases the use of lump iron ore and expends Australian export of iron ores.Read moreRead less
Unravelling the rules on particle assembly into superstructures. Nanoparticle superstructures are assemblies of particles that exhibit high surface-to-volume ratio, periodicity and large packing density useful for drug delivery, photonics, sensing and energy storage. To realise the potential of these materials requires a predicative understanding of how interparticle forces control superstructure formation. This project will create a one-of-its-kind multiscale simulation framework to tailor the ....Unravelling the rules on particle assembly into superstructures. Nanoparticle superstructures are assemblies of particles that exhibit high surface-to-volume ratio, periodicity and large packing density useful for drug delivery, photonics, sensing and energy storage. To realise the potential of these materials requires a predicative understanding of how interparticle forces control superstructure formation. This project will create a one-of-its-kind multiscale simulation framework to tailor the assembly of anisotropic engineered nanoparticles into superstructures in liquids. Nanoparticle assembly simulation will be validated with a novel particle tracking microscopy in solution-based studies. This will enable the design and large-scale production of nanomaterials with controlled properties and functions.Read moreRead less