Development of next generation smart sucker rod wear guides . In a natural gas wells, sucker rod guides protect the production tubing from wear by the rod string. Premature and erratic failures are costing the industry tens of millions every year. In collaboration with two local SMEs, this project aims to develop the next generation of smart and durable wear guides. The project seeks to understand the complex three body wear mechanisms that drive guide and tubing wear, then use this knowledge to ....Development of next generation smart sucker rod wear guides . In a natural gas wells, sucker rod guides protect the production tubing from wear by the rod string. Premature and erratic failures are costing the industry tens of millions every year. In collaboration with two local SMEs, this project aims to develop the next generation of smart and durable wear guides. The project seeks to understand the complex three body wear mechanisms that drive guide and tubing wear, then use this knowledge to develop new wear resistant compounds and develop a smart guide that provides feedback on its wear state. This will enable the industry partners to supply cutting edge technology to the global oil and gas industry that not only reduces well operation cost but also enhances well resilience.Read moreRead less
Real-time imaging of crystal strengthening mechanisms in metals. The strength limit of a metal is marked by rapid motion of crystalline defects. The associated speeds can locally approach that of sound. To probe the associated mechanisms clearly requires both spatial and temporal resolution. We propose to create a new bulk x-ray technique with an unprecedented combination of temporal and spatial resolution. We plan to exploit the technique to mediate a step change in modelling strength based on ....Real-time imaging of crystal strengthening mechanisms in metals. The strength limit of a metal is marked by rapid motion of crystalline defects. The associated speeds can locally approach that of sound. To probe the associated mechanisms clearly requires both spatial and temporal resolution. We propose to create a new bulk x-ray technique with an unprecedented combination of temporal and spatial resolution. We plan to exploit the technique to mediate a step change in modelling strength based on twinning. The formation of crystalline twins is known to dictate the strength of the light metal magnesium. A fuller understanding of the effect of twinning on strength in this metal will provide much needed confidence to implement it more widely in energy saving applications.Read moreRead less
Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing e ....Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing efficiencies by identifying the cause of an intermittent processing defect and implementing methods of controlling this defect. This will help BlueScope and Australia maintain a world-leading reputation for high-quality coating products for domestic and export markets.Read moreRead less
Industrial Transformation Training Centres - Grant ID: IC210100023
Funder
Australian Research Council
Funding Amount
$4,943,949.00
Summary
ARC Training Centre in Bioplastics and Biocomposites. There is unprecedented growth in demand for bioderived and biodegradable materials. This Training Centre in Bioplastics and Biocomposites will capitalise on Australia’s abundance of the requisite natural bioresources to drive advances in technology for the development of bioplastic and biocomposite products for the new bioeconomy. The aim is to deliver leading edge research with a holistic focus on technical, social, policy and end of life so ....ARC Training Centre in Bioplastics and Biocomposites. There is unprecedented growth in demand for bioderived and biodegradable materials. This Training Centre in Bioplastics and Biocomposites will capitalise on Australia’s abundance of the requisite natural bioresources to drive advances in technology for the development of bioplastic and biocomposite products for the new bioeconomy. The aim is to deliver leading edge research with a holistic focus on technical, social, policy and end of life solutions, training a cohort of industry ready research specialists to underpin Australia’s transition to a globally significant bioplastics and biocomposites industry, while at the same time laying the foundations for accelerated growth in this space.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH200100005
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Australian Steel Innovation. The Hub’s overarching goal is to support the transition of Australia’s steel manufacturing industry to a more sustainable, competitive and resilient position based on the creation of new, higher value-added products and more advanced manufacturing processes. It anticipates delivering original, innovative research designed to enable a necessary technological shift in the supply chain through integrating advanced enabling technologies in large and ....ARC Research Hub for Australian Steel Innovation. The Hub’s overarching goal is to support the transition of Australia’s steel manufacturing industry to a more sustainable, competitive and resilient position based on the creation of new, higher value-added products and more advanced manufacturing processes. It anticipates delivering original, innovative research designed to enable a necessary technological shift in the supply chain through integrating advanced enabling technologies in large and small businesses, developing step-change performance in anti-corrosion treatments and coating lines, generating more functional and durable products, and increasing resource intensities. It expects to train a more skillful and diverse workforce that will be critical in achieving this transformation.Read moreRead less
High-Performance Polymer Composites for Electrical Discharging. This project aims to address the problem of electrostatic discharge by developing new industry-compatible processing techniques and taking advantage of the synergy between graphene and carbon nanotubes and fibres. Electrostatic discharge due to accumulation of static electricity is a significant problem for lightweight polymer composites used in hazard environments, such as pumps for underground mining, oil and gas storage and satel ....High-Performance Polymer Composites for Electrical Discharging. This project aims to address the problem of electrostatic discharge by developing new industry-compatible processing techniques and taking advantage of the synergy between graphene and carbon nanotubes and fibres. Electrostatic discharge due to accumulation of static electricity is a significant problem for lightweight polymer composites used in hazard environments, such as pumps for underground mining, oil and gas storage and satellites. The outcomes will potentially transform the current manufacturing practice of anti-static composites for industry applications including mining, energy, space and agriculture. Read moreRead less
Room-temperature sodium-sulfur batteries for large-scale energy storage. This project aims to develop room-temperature sodium-sulfur batteries for renewable energy storage. Sodium-sulfur batteries are ideal for large-scale energy storage, owing to high energy density and low cost. However, there are significant challenges in attaining practical sodium-sulfur batteries with high capacity and safety. By developing novel high capacity sulphur cathodes, dendrite-free sodium metal anodes and quasi-so ....Room-temperature sodium-sulfur batteries for large-scale energy storage. This project aims to develop room-temperature sodium-sulfur batteries for renewable energy storage. Sodium-sulfur batteries are ideal for large-scale energy storage, owing to high energy density and low cost. However, there are significant challenges in attaining practical sodium-sulfur batteries with high capacity and safety. By developing novel high capacity sulphur cathodes, dendrite-free sodium metal anodes and quasi-solid-state gel polymer electrolytes, this project expects to achieve high-performance sodium-sulfur batteries with high capacity, long cycle life and enhanced safety. Expected benefits will arise from deployment of sodium-sulfur batteries and advances in energy storage technologies that are efficient and cost-effective.Read moreRead less
Novel multiscale fibre composites for cryogenic space technologies. This project aims to develop new composite materials technologies for cryogenic space applications. Multifunctional nanomaterials with negative thermal expansion properties will be developed to simultaneously reduce thermal stress and improve fracture toughness, suppressing microcracking of fibre composites observed in current materials at cryogenic temperatures. New interleaves will be developed to act as gas barriers and provi ....Novel multiscale fibre composites for cryogenic space technologies. This project aims to develop new composite materials technologies for cryogenic space applications. Multifunctional nanomaterials with negative thermal expansion properties will be developed to simultaneously reduce thermal stress and improve fracture toughness, suppressing microcracking of fibre composites observed in current materials at cryogenic temperatures. New interleaves will be developed to act as gas barriers and provide strength. The composites will provide a new lightweight solution for storing cryogenic propellants such as liquid hydrogen and oxygen, for the next generation re-usable spacecraft. The outcomes of this project will enable Australian companies to produce and export specialised, high-performance composite products.Read moreRead less
Design of Non-Equilibrium Architectures: Leveraging High Entropy Materials. Novel metallic alloys, termed as ‘high entropy materials’, will be investigated as surface coatings in order to provide improved strength, corrosion and wear performance under extreme industrial environments. This new evolution in materials engineering is created by mixing at least 5 elements in equal ratios and has recently been proven to provide excellent functionality in the bulk form. The novelty of this project is t ....Design of Non-Equilibrium Architectures: Leveraging High Entropy Materials. Novel metallic alloys, termed as ‘high entropy materials’, will be investigated as surface coatings in order to provide improved strength, corrosion and wear performance under extreme industrial environments. This new evolution in materials engineering is created by mixing at least 5 elements in equal ratios and has recently been proven to provide excellent functionality in the bulk form. The novelty of this project is that thermal spray engineering will be employed to manufacture bespoke coatings for industries such as the mining and power generation sectors. We now need to understand the materials science for a technological tipping point that directly impacts manufacturing industries for improved performance, efficiency and reliability.Read moreRead less