Optimisation of Mass Flow Bin Design Using 3D Parametric Modelling. The storage, feeding and transfer of bulk solids are of vital importance to the resource and process industries. The current techniques used for the design of storage vessels are reliable but time consuming and limit the degree of optimisation that can be achieved. This project will develop a design methodology for bulk solids storage vessels such that it can be integrated with the parametric design system developed by Gulf Con ....Optimisation of Mass Flow Bin Design Using 3D Parametric Modelling. The storage, feeding and transfer of bulk solids are of vital importance to the resource and process industries. The current techniques used for the design of storage vessels are reliable but time consuming and limit the degree of optimisation that can be achieved. This project will develop a design methodology for bulk solids storage vessels such that it can be integrated with the parametric design system developed by Gulf Conveyor Holdings to provide a reliable, accelerated design process that provides a high degree of optimisation. This will lead to greater use of the technique in industry and a consequent increase in reliability and cost effectiveness.Read moreRead less
Industrial Transformation Training Centres - Grant ID: IC160100040
Funder
Australian Research Council
Funding Amount
$3,815,143.00
Summary
ARC Training Centre for Automated Manufacture of Advanced Composites. ARC Training Centre for Automated Manufacture of Advanced Composites. This centre aims to develop innovative researchers who can transform Australia’s high-performance carbon composites manufacturing industry. This aim will be achieved through the adoption and creative use of advanced automation technology, which brings benefits of speed, flexibility and accuracy. Industry-based research experience will be enhanced through exp ....ARC Training Centre for Automated Manufacture of Advanced Composites. ARC Training Centre for Automated Manufacture of Advanced Composites. This centre aims to develop innovative researchers who can transform Australia’s high-performance carbon composites manufacturing industry. This aim will be achieved through the adoption and creative use of advanced automation technology, which brings benefits of speed, flexibility and accuracy. Industry-based research experience will be enhanced through exposure to international partners at the cutting edge of advanced composites manufacturing research and development in developed economies. The intended outcome is a generation of innovators who can use the benefits of automation to position Australian manufacturers as world-class agile producers of high-value advanced composite structures using high-rate, error-free processes.Read moreRead less
High precision material processing using ultrashort laser pulses at MHz repetition rates. The continual miniaturisation of mechanical and electronic components for biomedical, aerospace and industrial products is driving the demand for advanced fabrication techniques. Femtosecond laser micromachining in particular is emerging as a critical manufacturing process for these components and other new and unprecedented applications.
The project will build up strong links between the Photonics Institu ....High precision material processing using ultrashort laser pulses at MHz repetition rates. The continual miniaturisation of mechanical and electronic components for biomedical, aerospace and industrial products is driving the demand for advanced fabrication techniques. Femtosecond laser micromachining in particular is emerging as a critical manufacturing process for these components and other new and unprecedented applications.
The project will build up strong links between the Photonics Institute in Vienna, Austria, which is noted for their achievements in the development of femtosecond light sources, and the CLA, which has an excellent reputation for its expert knowledge in laser material processing. It is therefore believed to be beneficial for research in both countries.
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Design of tuneable microstructures for additive manufacturing. The project intends to develop methods to tune the microstructure of materials in additive manufacturing so that components can be manufactured with maximum productivity and properties. Additive manufacturing is leading the mass customisation of manufacturing. Designed tunable microstructures enable structure and properties to be tailored for specific applications. One of the greatest challenges, however, is how to control the scale ....Design of tuneable microstructures for additive manufacturing. The project intends to develop methods to tune the microstructure of materials in additive manufacturing so that components can be manufactured with maximum productivity and properties. Additive manufacturing is leading the mass customisation of manufacturing. Designed tunable microstructures enable structure and properties to be tailored for specific applications. One of the greatest challenges, however, is how to control the scale and morphology of the microstructure. This project aims to use the interdependence model of grain refinement to control and design grain sizes. The project first plans to investigate the near-rapid solidification conditions in aluminium alloys. It then plans to re-design the harder-to-manufacture titanium alloys to improve grain size control.Read moreRead less
Early Career Industry Fellowships - Grant ID: IE230100678
Funder
Australian Research Council
Funding Amount
$438,572.00
Summary
A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and pro ....A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and production. This project will provide significant benefits by creating an independent digital simulation model for quality mapping in Multi-Jet Fusion that reduces production costs and enhances automotive part quality.Read moreRead less
A New Parallel Robot with breakthrough performance for Manufacturing of Aerospace Components - kinematic and dynamic synthesis, design optimisation and prototyping. The Gantry-Tau is a new parallel type robot manipulator that will have the large workspace benefit of traditional Gantry robots in addition to stiffness and accuracy benefits well beyond the capabilities of existing robots. Preliminary results have shown that the Gantry-Tau can become the most accurate Gantry manipulator to date, wit ....A New Parallel Robot with breakthrough performance for Manufacturing of Aerospace Components - kinematic and dynamic synthesis, design optimisation and prototyping. The Gantry-Tau is a new parallel type robot manipulator that will have the large workspace benefit of traditional Gantry robots in addition to stiffness and accuracy benefits well beyond the capabilities of existing robots. Preliminary results have shown that the Gantry-Tau can become the most accurate Gantry manipulator to date, with the potential of competing with dedicated machines in the manufacturing industry. The expected project outcome is a working prototype of the Gantry-Tau demonstrating machining performance on aerospace components, publications in high-ranked conferences and journals and several patent applications.Read moreRead less
Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiven ....Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiveness of the implementation. This project will develop an intelligent model for the implementation of cellular manufacturing in batch production and test it in a case study. The work will contribute to Australia's contribution to the Intelligent Manufacturing Systems international research project SYMPHONY.Read moreRead less
Dimensional Control of Stamped Components for Optimized Assembly Operations. Dimensional control is one of the most important challenges in automotive body assembly. The aim of this project is to develop a method of characterizing dimensional variation in a stamped sheet formed parts such that the effect of this variation on assemblies can be analysed. This will lead to an approach to flexible fixturing to minimizing assembly dimensional variation and improve dimensional quality.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
Laser-based dynamic measurements, model identification and error compensation for multi-arm robotic pre-fabrication of structural components. The aim is to establish methodologies for laser-based dynamic measurements, accurate model identification and error correction in multi-arm cooperative robotic manipulation systems. The expected outcomes include development of enabling technologies and the world's first automated fabrication system for structural timber components. The novel methodologi ....Laser-based dynamic measurements, model identification and error compensation for multi-arm robotic pre-fabrication of structural components. The aim is to establish methodologies for laser-based dynamic measurements, accurate model identification and error correction in multi-arm cooperative robotic manipulation systems. The expected outcomes include development of enabling technologies and the world's first automated fabrication system for structural timber components. The novel methodologies established will increase safety, and improve and automate the fabrication of wall frames, roof trusses, and floor and ceiling panels for housing, industrial and commercial projects within Australia and overseas. Other application areas include multi-arm manufacturing and handling of large components, materials handling in hazardous environments, and robotic servicing tasks in remote places.Read moreRead less