Manufacture of precision optical components: ground-breaking through innovative constitutive modeling. It has been a worldwide challenge to make high precision optical elements using glass moulding though it is the most effective process. This project aims to develop a novel way to optimise precision glass moulding processes. The success of this research will significantly reduce the development cost and improve the quality of the moulding products.
Process models and control strategies for abrasive waterjet precision cutting of amorphous magnetic metal parts for energy efficient electrical machines. Amorphous magnetic metal (AMM) is the most energy-efficient material for electrical machines and can save more than 36% of the energy wasted by an electrical motor using an ordinary core material. Since electrical motors consume about 70% of all the electricity generated, energy saving of approximately $900 million annually in electricity bills ....Process models and control strategies for abrasive waterjet precision cutting of amorphous magnetic metal parts for energy efficient electrical machines. Amorphous magnetic metal (AMM) is the most energy-efficient material for electrical machines and can save more than 36% of the energy wasted by an electrical motor using an ordinary core material. Since electrical motors consume about 70% of all the electricity generated, energy saving of approximately $900 million annually in electricity bills, and an annual reduction of 2.5 million tonnes of greenhouse gas emissions in Australia are expected. This project will develop a unique technology able to cut AMM to the required quality and productivity. It targets the national research priorities in Frontier Technologies and An Environmentally Sustainable Australia. Read moreRead less
Modelling the cutting process and cutting performance in contour and multipass abrasive waterjet machining. This project will develop important new cutting techniques to increase the cutting capability and application domain of the abrasive waterjet (AWJ) cutting technology. It will gain a fundamental understanding of the cutting phenomenon and develop new mathematical models for predicting the cutting performance in AWJ contouring and multipass cutting. This project will further develop into a ....Modelling the cutting process and cutting performance in contour and multipass abrasive waterjet machining. This project will develop important new cutting techniques to increase the cutting capability and application domain of the abrasive waterjet (AWJ) cutting technology. It will gain a fundamental understanding of the cutting phenomenon and develop new mathematical models for predicting the cutting performance in AWJ contouring and multipass cutting. This project will further develop into a new branch of manufacturing science by uncovering the cutting mechanisms in AWJ machining with and without nozzle oscillation, and have significant impact to the manufacturing industry by providing machining information and cutting performance models to increase the technological and economic performance of AWJ machining.Read moreRead less
Development of micro abrasive water jetting technology for micro machining and polishing on small complex curved surfaces. The fabrication of micro-parts such as those used in integrated sensors and micro-actuators is a new challenge for the rapid development of this industry. Many existing technologies either find limitations or result in defects on the machined surfaces. This project will develop an innovative abrasive water-jetting technology for micro machining and polishing. It will deve ....Development of micro abrasive water jetting technology for micro machining and polishing on small complex curved surfaces. The fabrication of micro-parts such as those used in integrated sensors and micro-actuators is a new challenge for the rapid development of this industry. Many existing technologies either find limitations or result in defects on the machined surfaces. This project will develop an innovative abrasive water-jetting technology for micro machining and polishing. It will develop the fundamentals and prototype for further development by industry. New nozzle designs will be analyzed and optimized by computational fluid dynamics studies and experimental investigations using a Particle Image Velocimeter. Mathematical models for the processing performance will also be developed for use in process control.Read moreRead less
Modelling the jet characteristics and process performance for abrasive waterjet micro-machining. This project will develop a new manufacturing science and technology for micro-machining using a micro-abrasive waterjet. The new technology will provide an effective means for micro-cutting, etching and super-finish polishing on various micro-parts, particularly for advanced materials such as ceramics and glasses that are being increasingly used by industry while other technologies either experience ....Modelling the jet characteristics and process performance for abrasive waterjet micro-machining. This project will develop a new manufacturing science and technology for micro-machining using a micro-abrasive waterjet. The new technology will provide an effective means for micro-cutting, etching and super-finish polishing on various micro-parts, particularly for advanced materials such as ceramics and glasses that are being increasingly used by industry while other technologies either experience difficulties or result in defects in processing them. This technology will increase the capacity of the Australian manufacturing industry to exploit new leading technologies and products.Read moreRead less
Development of a Cost-Effective Organic-Inorganic Nanocomposite for High Quality Gravure Printing. Gravure printing is the printing process of choice for long runs and high quality. The conventional process involves the manufacture of copper-plated, chrome-coated cylinders into which the desired image is engraved. The cylinders have high manufacturing and operating costs. The chemicals used in the process are highly toxic and therefore pose major threats to humans and environment. This proposa ....Development of a Cost-Effective Organic-Inorganic Nanocomposite for High Quality Gravure Printing. Gravure printing is the printing process of choice for long runs and high quality. The conventional process involves the manufacture of copper-plated, chrome-coated cylinders into which the desired image is engraved. The cylinders have high manufacturing and operating costs. The chemicals used in the process are highly toxic and therefore pose major threats to humans and environment. This proposal outlines the first attempts to develop a new and innovative hybrid organic-inorganic nanocomposite material to replace the copper plating and chrome coating. The success of the project will offer high quality, affordable and environmentally friendly printing service to both local and international clientele.
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A Stress Transfer Principle for Carbon Nanotube Reinforced Materials under Complex Loading. Many breakthrough technologies in the future will build upon carbon nanotube reinforced materials but the scientific basis in the area is still unavailable. This project aims to establish a reliable stress transfer principle so that the design, production and application of the materials can be accurately controlled and the great strength of carbon nanotubes can be wisely utilized. The research will resol ....A Stress Transfer Principle for Carbon Nanotube Reinforced Materials under Complex Loading. Many breakthrough technologies in the future will build upon carbon nanotube reinforced materials but the scientific basis in the area is still unavailable. This project aims to establish a reliable stress transfer principle so that the design, production and application of the materials can be accurately controlled and the great strength of carbon nanotubes can be wisely utilized. The research will resolve a key paradox and develop a series of innovative theories and technologies. The success of the project will make a significant impact on the nanoscience and nanotechnology associated with the applications of carbon nanotube reinforced materials.Read moreRead less
An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations ....An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations of hip joint prostheses, the international competitive edge of the Australian industry will be markedly sharpened. Patients, and the Australian economy, are expected to benefit greatly from successful developments in this project.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH150100024
Funder
Australian Research Council
Funding Amount
$2,799,251.00
Summary
ARC Research Hub for Advanced Manufacturing of Medical Devices. ARC Research Hub for Advanced Manufacturing of Personalised Medical Devices. The project aims to transform Australia’s $10.8 billion medical technology sector by developing cost competitive technologies for the rapid production of personalised devices for Endovascular Aneurysm Repair (EVAR). To ensure the Australian industry remains globally competitive, this hub seeks to concurrently develop materials, technologies and flexible man ....ARC Research Hub for Advanced Manufacturing of Medical Devices. ARC Research Hub for Advanced Manufacturing of Personalised Medical Devices. The project aims to transform Australia’s $10.8 billion medical technology sector by developing cost competitive technologies for the rapid production of personalised devices for Endovascular Aneurysm Repair (EVAR). To ensure the Australian industry remains globally competitive, this hub seeks to concurrently develop materials, technologies and flexible manufacturing processes. The intended research outcomes include more efficient design and manufacturing processes and a new range of EVAR products generating increased market share and higher workforce capability. The resulting impacts should be better health outcomes, job creation and providing SMEs with new technologies and skills that can be transferred to the manufacture of products for other sectors.Read moreRead less