Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of part ....Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of particle impact and workpiece vibration. The expected outcome is a new AWJ technology for efficient, multi-scale machining, and to increase industry’s capability in fabricating high-integrity products.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE130100036
Funder
Australian Research Council
Funding Amount
$310,000.00
Summary
Super high speed grinding facility for difficult-to-machine materials and structures. This unique system will enable the manufacture of difficult-to-machine materials and structures with high quality and high productivity. It will support ground-breaking research activities across the country and help promote the strategic collaborations within Australian manufacturing society.
Advanced geotechnical sensing and early warning system for smart highway. This project aims to develop an advanced sensing system with interactive analytical road health monitoring for smart highways. The project expects to provide potential savings of millions of dollars and improved road quality through targeted, optimised, value-for-money highway maintenance, identified by deployment of cost-effective, energy-efficient miniaturised electromechanical sensors. The expected outcome of this proje ....Advanced geotechnical sensing and early warning system for smart highway. This project aims to develop an advanced sensing system with interactive analytical road health monitoring for smart highways. The project expects to provide potential savings of millions of dollars and improved road quality through targeted, optimised, value-for-money highway maintenance, identified by deployment of cost-effective, energy-efficient miniaturised electromechanical sensors. The expected outcome of this project is the development of a fit-for-purpose and evidence-based early warning system for smart highway construction and maintenance. This should provide significant benefit through foreseeing potential geotechnical risks before they happen and enabling early intervention to enhance road safety and mitigate economic losses.Read moreRead less
Magnetic liquid marbles: a new droplet manipulation technique for channel-free microfluidics. The project will explore the feasibility of developing a new droplet-manipulation strategy by using magnetically responsive liquid marbles capable of hosting various liquid droplets. It will significantly advance the development of a new generation of microfluidic devices: magnetic field-actuated channel-free droplet microfluidics.
Improving Signal Detection Range of Active Seismic Monitoring in Mines. This project will develop a new generation of sensors that will process incoming seismic waves from an active source to accurately estimate the properties of underground rock mass in real time. This will lead to safer mining operations that will decrease the number of injuries and deaths. A probability graph model will be used to fuse measurements from different sensors to produce more accurate estimates of the rock mass. A ....Improving Signal Detection Range of Active Seismic Monitoring in Mines. This project will develop a new generation of sensors that will process incoming seismic waves from an active source to accurately estimate the properties of underground rock mass in real time. This will lead to safer mining operations that will decrease the number of injuries and deaths. A probability graph model will be used to fuse measurements from different sensors to produce more accurate estimates of the rock mass. A new low-cost seismic source will excite large areas of rock mass for continuous monitoring of the changes in stress and fracture density caused by mining. This will lead to methodologies that will significantly improve mining operations and increase Australia’s productivity in the mining sector.Read moreRead less
Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many r ....Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many random factors and variables in a precision surface grinding process, resulting in high failure rates and processes requiring repeated surface measurements. The novel approach for surface integrity prediction developed by this project will make a vital step forward in advancing the discipline of precision surfacing, establish a new knowledge base and bring about significant technological impacts to the manufacturing industry.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100016
Funder
Australian Research Council
Funding Amount
$490,000.00
Summary
Multi-scale fabrication facility for complex three-dimensional surface generation from nano to macro dimensions. This facility will support advances in the manufacturing of free-form surfaces with submicron features. Its unique characteristics, such as the universal profiling ability and nanometre accuracy across large dimensions, will enable many science and engineering innovations which are presently impossible to be realised in Australia.
An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. Th ....An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. This research project will establish novel theories and technologies for the defect-free manufacture of microlens arrays. The research outcomes will lay the foundation for defect-free fabrication of a wide class of high-integrity systems.Read moreRead less
Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing p ....Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing protocols to clean paints with different properties, without damaging the underlying composites, will be determined and demonstrated. It meets a cleaning technology need for this paint-on-composites material system to support retrofitting and re-manufacturing in industry. These are crucial industry requirements. Read moreRead less
Characterising nanostructure functionality of conventional and advanced polymeric membranes using electrical impedance spectroscopy. Thin film membranes are an important separation process for industrial and municipal water treatment. This project will benefit Australian cities and industries by creating the tools to help reduce energy consumption associated with fouling of thin film membranes and indentify the next generation of efficient low fouling membranes.