The development of optimum microstructures in hot worked metals. Hot working is used to obtain the shape and properties of a wide range of metal products. At present our knowledge of how to control the forming process and properties of the final product is limited to laboratory conditions that do not apply in industry. This work will systematically study the deformation behaviour of a range of metals, including steel, titanium, aluminium, magnesium and copper from standard laboratory to real i ....The development of optimum microstructures in hot worked metals. Hot working is used to obtain the shape and properties of a wide range of metal products. At present our knowledge of how to control the forming process and properties of the final product is limited to laboratory conditions that do not apply in industry. This work will systematically study the deformation behaviour of a range of metals, including steel, titanium, aluminium, magnesium and copper from standard laboratory to real industrial conditions. We will develop advanced models to predict the properties of these metals for any hot working process and identify opportunities to develop new high strength products.Read moreRead less
The Coupling of Plasticity, Microstructure and Phase Transformations in the Design of Novel Magnesium Alloys for the Automotive Industry. The desire to reduce the weight of automobiles due to legislative requirements on fuel emissions and to reduce overall fuel consumption is the driving force behind research into the development of new Mg-based alloys to replace the heavier steel and Al-alloy components in automobiles. Given the enormous worldwide transportation market and the environmental and ....The Coupling of Plasticity, Microstructure and Phase Transformations in the Design of Novel Magnesium Alloys for the Automotive Industry. The desire to reduce the weight of automobiles due to legislative requirements on fuel emissions and to reduce overall fuel consumption is the driving force behind research into the development of new Mg-based alloys to replace the heavier steel and Al-alloy components in automobiles. Given the enormous worldwide transportation market and the environmental and legislative motivation for reducing fuel emissions, the development of new Mg-based alloys capable of meeting this demand from automotive manufacturers represents both a potentially large economic advantage to the country of development as well as helping to address the environmental concern about fuel emissions.Read moreRead less
A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to cont ....A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to control cluster formation. This project aims to develop a fundamental understanding of the formation of clusters and nanoprecipitates and determine their contribution to strengthening and other mechanical properties using advanced characterisation techniques such as atom probe tomography and electron microscopy.Read moreRead less
Advanced high strength steels produced by energy efficient direct strip casting. Over one billion tonnes of steel is produced every year and one method of reducing the environmental footprint of this production is through strip casting. This process reduces the energy required to process liquid steel into thin sheet product by an astounding 90 per cent. This proposal aims to expand the application of this technology to new steel grades.
Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lea ....Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lead to annealing defects in thin products will be studied. The objective is use the knowledge generated to remove over-design of processing parameters and steel composition to develop new cost effective export grades.Read moreRead less
Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW ....Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW anodes which will lead to energy savings, which in turn, will result in a cleaner overall production cycle, major emission reductions and cost savings. The expected outcomes of this project are targeted at the development of new and advanced anode materials.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE100100115
Funder
Australian Research Council
Funding Amount
$350,000.00
Summary
High-temperature probes for investigating phase transitions and reaction kinetics in thin films, nanostructured materials and biomaterials. This infrastructure for high temperature surface analysis and in-situ diagnostics as a function of temperature and gas environments will enhance Australia's capabilities in creating new materials for devices that will meet needs in medical, communications, environmental and security applications. The facility will enable researchers to understand and exploi ....High-temperature probes for investigating phase transitions and reaction kinetics in thin films, nanostructured materials and biomaterials. This infrastructure for high temperature surface analysis and in-situ diagnostics as a function of temperature and gas environments will enhance Australia's capabilities in creating new materials for devices that will meet needs in medical, communications, environmental and security applications. The facility will enable researchers to understand and exploit interfacial phenomena and to tailor processing-microstructure-composition correlations, so as to design new materials with the best performance possible. Probes with unique capabilities will measure surface morphology, optical properties, elemental composition and crystallographic phase.The facility will be the first in Australia to offer a comprehensive study of structure and properties at high temperature.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH130100017
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Australian Steel Manufacturing. ARC Research Hub for Australian Steel Manufacturing. The aim of this Research Hub is to develop breakthrough process and product innovations to enable the Australian steel industry to improve its global competitiveness. Based on an integrated, value chain-wide approach to innovation in the steel sector the Research Hub includes projects on innovation strategy and management, customer-focused product development, innovation in coating and surfa ....ARC Research Hub for Australian Steel Manufacturing. ARC Research Hub for Australian Steel Manufacturing. The aim of this Research Hub is to develop breakthrough process and product innovations to enable the Australian steel industry to improve its global competitiveness. Based on an integrated, value chain-wide approach to innovation in the steel sector the Research Hub includes projects on innovation strategy and management, customer-focused product development, innovation in coating and surface engineering technology, and economic and environmental sustainability of iron and steelmaking.Read moreRead less
Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced a ....Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced atomic-scale characterisation techniques such as atom probe tomography and high-resolution electron microscopy to understand the non-equilibrium microstructures that develop as a result of the extremely rapid cooling rates experienced during strip casting.Read moreRead less
Titanium Alloy Scaffolds for Osseointegration Implant Materials. Australians' life expectancies are among the highest in the world. Degeneration of load bearing bones in the elderly of age 65 and over often requires the inception of biomaterial implants. For the hip and knee replacements alone, there are over 52,000 operations performed in Australia each year at an estimated cost of over $500 million. The success of these procedures depends on the implant biomaterials. The outcomes of this proje ....Titanium Alloy Scaffolds for Osseointegration Implant Materials. Australians' life expectancies are among the highest in the world. Degeneration of load bearing bones in the elderly of age 65 and over often requires the inception of biomaterial implants. For the hip and knee replacements alone, there are over 52,000 operations performed in Australia each year at an estimated cost of over $500 million. The success of these procedures depends on the implant biomaterials. The outcomes of this project are a new category of porous bone implant materials for load bearing applications.Read moreRead less