Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy cons ....Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy consumption and an improvement in productivity, which, together with the research training offered through the conduct of the work, is very helpful to maintaining Australia's leading position in resource, energy, process and allied industries.Read moreRead less
Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to imp ....Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to improve process design, control and optimisation. Consequentially, productivity and Australian competitiveness will be significantly enhanced in its most important industries such as minerals, metallurgical, chemical, energy, and materials.Read moreRead less
Microdynamic modelling and analysis of gas fluidization of particle mixtures. The project aims to develop a comprehensive understanding of the mechanisms governing the particle-fluid flow in gas fluidization of mixtures of particles of different sizes. This will be achieved through detailed analysis of the particle-particle and particle-fluid interactions on the basis of the microdynamic or particle scale results generated by the newly developed discrete simulation technique. The microscopic fin ....Microdynamic modelling and analysis of gas fluidization of particle mixtures. The project aims to develop a comprehensive understanding of the mechanisms governing the particle-fluid flow in gas fluidization of mixtures of particles of different sizes. This will be achieved through detailed analysis of the particle-particle and particle-fluid interactions on the basis of the microdynamic or particle scale results generated by the newly developed discrete simulation technique. The microscopic findings will be implemented in the macroscopic, continuum-based modelling and tested by comparing numerical and experimental results. It will significantly enhance the present capability of modelling particle-fluid flow in gas fluidization which is widely used in mineral/chemical industries.Read moreRead less
A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to cont ....A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to control cluster formation. This project aims to develop a fundamental understanding of the formation of clusters and nanoprecipitates and determine their contribution to strengthening and other mechanical properties using advanced characterisation techniques such as atom probe tomography and electron microscopy.Read moreRead less
Advanced high strength steels produced by energy efficient direct strip casting. Over one billion tonnes of steel is produced every year and one method of reducing the environmental footprint of this production is through strip casting. This process reduces the energy required to process liquid steel into thin sheet product by an astounding 90 per cent. This proposal aims to expand the application of this technology to new steel grades.
Granular dynamics: from discrete simulation towards continuum modelling. The project aims to develop a general averaging theory to link discrete to continuum description of granular dynamics and a comprehensive understanding of the underlying physics. This will be achieved through detailed analysis of the particle-particle and particle-wall interactions at both microscopic and macroscopic levels, supported by the newly developed averaging theory and novel discrete particle simulation. The result ....Granular dynamics: from discrete simulation towards continuum modelling. The project aims to develop a general averaging theory to link discrete to continuum description of granular dynamics and a comprehensive understanding of the underlying physics. This will be achieved through detailed analysis of the particle-particle and particle-wall interactions at both microscopic and macroscopic levels, supported by the newly developed averaging theory and novel discrete particle simulation. The results, in terms of constitutive relations and boundary conditions, will be implemented in continuum-based process modelling and tested by comparing numerical and experimental results via typical case studies. It will significantly enhance the present capability of modelling granular flow that is widely encountered in many industries and in nature.Read moreRead less
Step Change Technologies in Ironmaking - Slag Compositions for Use in the New Low Energy Blast Furnace Practice. The world's current iron and steelmaking production capacity is over 200 million tonnes annually; this is set to rapidly rise with the increasing production in China and in India. Australia is a major exporter and supplier of iron ores and coal and coke to the South East Asian region. It is in Australia's National interest to encourage improvements in these technologies not only to in ....Step Change Technologies in Ironmaking - Slag Compositions for Use in the New Low Energy Blast Furnace Practice. The world's current iron and steelmaking production capacity is over 200 million tonnes annually; this is set to rapidly rise with the increasing production in China and in India. Australia is a major exporter and supplier of iron ores and coal and coke to the South East Asian region. It is in Australia's National interest to encourage improvements in these technologies not only to increase export income but also to contribute to improved environmental performance. The proposed project will assist in the development of a modified iron blast furnace, and in so doing substantially reduce the energy consumption and CO2 emissions from the process.Read moreRead less
Novel Atomic Level Investigations of High Temperature Surface Thermodynamics of molten steel. This project will develop a highly advanced research capability to investigate critical aspects of impurity interactions and surface phenomena in molten steel. Innovative research proposed in this project will pave the way towards developing novel atomic level technologies whose potentials are largely unexplored and untested, with profound implications for international standing of Australian science an ....Novel Atomic Level Investigations of High Temperature Surface Thermodynamics of molten steel. This project will develop a highly advanced research capability to investigate critical aspects of impurity interactions and surface phenomena in molten steel. Innovative research proposed in this project will pave the way towards developing novel atomic level technologies whose potentials are largely unexplored and untested, with profound implications for international standing of Australian science and steel industry. It will lay the foundations for improvements in steelmaking practices enhancing operational efficiency, environmental sustainability with immense economic/technological benefits. Significant savings are to be gained from the ability to process lower cost scrap and reducing contamination in the final steel products. Read moreRead less
Recycling of Waste Plastics in Electric Furnace Steelmaking: Kinetics of Carbon Dissolution into Steel. Waste plastics form an ever-increasing component of industrial and municipal solid waste and there are serious environmental hazards associated with current methods of plastic waste disposal. This project will produce an in-depth understanding on the critical aspects of recycling waste plastics in steelmaking processes as a carbon and energy resource. Potentially huge quantities of plastic was ....Recycling of Waste Plastics in Electric Furnace Steelmaking: Kinetics of Carbon Dissolution into Steel. Waste plastics form an ever-increasing component of industrial and municipal solid waste and there are serious environmental hazards associated with current methods of plastic waste disposal. This project will produce an in-depth understanding on the critical aspects of recycling waste plastics in steelmaking processes as a carbon and energy resource. Potentially huge quantities of plastic waste can be utilised in the steelmaking industry in a way which will be clean, economic and environmentally friendly. The possibility of recycling infusible and insoluble thermoset plastics will also be investigated.Read moreRead less
Recycling Alumina-Carbon Refractory Waste in Steelmaking: Fundamental understanding of impurities during refractory/steel interactions. This project will deliver the technical advances for critical aspects of the recycling of waste refractories as raw materials in steelmaking. The novel and recycled refractories that we will develop will lead to reductions in waste generation through reduced wear, resulting in significant economic and environmental benefits. Optimising the characteristics of the ....Recycling Alumina-Carbon Refractory Waste in Steelmaking: Fundamental understanding of impurities during refractory/steel interactions. This project will deliver the technical advances for critical aspects of the recycling of waste refractories as raw materials in steelmaking. The novel and recycled refractories that we will develop will lead to reductions in waste generation through reduced wear, resulting in significant economic and environmental benefits. Optimising the characteristics of these refractories will result in longer refractory life, reduced downtime, and increased product quality. These advances will result in significant advantages for the steel industry.Read moreRead less