Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant ef ....Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant effect is considerably reduced by the use of high pressure cooling water, and the waste discharge is of environmental concern. Successful outcomes for the project are expected to improve product quality and reduce resource use.Read moreRead less
Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited main ....Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited maintenance resources across numerous equipment items and different production sites. The intended outcome of the project will improve the efficiency of maintenance and hence the global competitiveness of the Australian sugar industry.Read moreRead less
AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme envir ....AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme environment applications, and new methods to increase the 3D printability of brittle materials. This should provide significant benefits to aerospace and defense industries through solving their long standing bottleneck material and processing problems. The outcomes also enhance Australia’s manufacturing capacity.Read moreRead less
A New Parallel Robot with breakthrough performance for Manufacturing of Aerospace Components - kinematic and dynamic synthesis, design optimisation and prototyping. The Gantry-Tau is a new parallel type robot manipulator that will have the large workspace benefit of traditional Gantry robots in addition to stiffness and accuracy benefits well beyond the capabilities of existing robots. Preliminary results have shown that the Gantry-Tau can become the most accurate Gantry manipulator to date, wit ....A New Parallel Robot with breakthrough performance for Manufacturing of Aerospace Components - kinematic and dynamic synthesis, design optimisation and prototyping. The Gantry-Tau is a new parallel type robot manipulator that will have the large workspace benefit of traditional Gantry robots in addition to stiffness and accuracy benefits well beyond the capabilities of existing robots. Preliminary results have shown that the Gantry-Tau can become the most accurate Gantry manipulator to date, with the potential of competing with dedicated machines in the manufacturing industry. The expected project outcome is a working prototype of the Gantry-Tau demonstrating machining performance on aerospace components, publications in high-ranked conferences and journals and several patent applications.Read moreRead less
Predictive modelling of the incremental sheet forming process. This project will benefit Australia with the gain of fundamental understanding of an advanced manufacturing process leading to a step change from an 'art of expertise' to a scientific understanding and improvement. The innovative design software kernel developed will facilitate a step change in manufacture of complex sheet formed product, such as aircraft and vehicle panelling. This seed collaborative research with QMI Solutions and ....Predictive modelling of the incremental sheet forming process. This project will benefit Australia with the gain of fundamental understanding of an advanced manufacturing process leading to a step change from an 'art of expertise' to a scientific understanding and improvement. The innovative design software kernel developed will facilitate a step change in manufacture of complex sheet formed product, such as aircraft and vehicle panelling. This seed collaborative research with QMI Solutions and global partner, Boeing, will enhance national modelling capability in advanced metal forming, a niche market for Australian manufacturing. The new technology and research support capabilities for its adoption, will lead to new national business and export opportunities.Read moreRead less
Additive manufacturing wear-resistant products for erosive environments. Additive manufacturing wear-resistant products for erosive environments. This project aims to develop technology to manufacture large scale, wear resistant components, involving new materials, computer-aided-design and direct hybrid manufacturing comprising laser additive and machining processes. The technology could produce more wear resistant components, using new iron-based powders, designed mesoscale graded structures a ....Additive manufacturing wear-resistant products for erosive environments. Additive manufacturing wear-resistant products for erosive environments. This project aims to develop technology to manufacture large scale, wear resistant components, involving new materials, computer-aided-design and direct hybrid manufacturing comprising laser additive and machining processes. The technology could produce more wear resistant components, using new iron-based powders, designed mesoscale graded structures and microscale reinforcing phases of appropriate morphology and size. The proposed approach is expected to lead to lower cost manufacturing mining products which perform better and have a lower environmental footprint, and more competitive Australian mining manufacturing operations.Read moreRead less
Nano-engineered catalysts for sustainable fuel production from waste . This project aims to address two major problems simultaneously-reducing the burden of non-recyclable waste currently going to landfill in Australia, and offsetting Australia’s reliance on imported diesel to support industry and transport needs. While approximately 95% of diesel consumed in Australia is imported, vast quantities of carbon-based waste ends up in landfill. Municipal Solid Waste (MSW) is a mixture of plant-based ....Nano-engineered catalysts for sustainable fuel production from waste . This project aims to address two major problems simultaneously-reducing the burden of non-recyclable waste currently going to landfill in Australia, and offsetting Australia’s reliance on imported diesel to support industry and transport needs. While approximately 95% of diesel consumed in Australia is imported, vast quantities of carbon-based waste ends up in landfill. Municipal Solid Waste (MSW) is a mixture of plant-based waste (including food, garden, paper, and wood) and fossil-fuel derived materials (plastics). Using an innovative and environmentally-sustainable catalytic process, the outcomes of this project are aimed alleviating Australia’s dependence on diesel fuel imports and better waste management solutions in Australia.Read moreRead less
A study of the effects of severe plastic deformation by ECAP on the crystallographic anisotropy and the resulting microstructure-property relationships. The project will assist in improving the technology of manufacture of aluminium can body-stock, a large industry world-wide and help to keep Australian manufacture competitive with the overseas product. Because the Industry Partner has manufacturing activities in regional centres, it will also assist in strengthening regional industry.
Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix ....Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix concrete industry with a “green” product for the residential construction market. Expected benefits include the increased use of a waste resource (used tyres), reduced use of a scarce natural resource (sand), and the development of an economic but green alternative concrete option for residential builders and owners.Read moreRead less
An innovative system for accurate bending of fracture fixation plates in orthopaedic surgery. Bone fractures cost the Australian healthcare system about 1 billion annually, with the costs associated with non optimal surgical outcomes due to post-operative complications being much higher. The novel system developed in this project will not only shorten surgical procedures but also result in anatomically better fitting plates which will improve the functional outcome and reduce the need for surgic ....An innovative system for accurate bending of fracture fixation plates in orthopaedic surgery. Bone fractures cost the Australian healthcare system about 1 billion annually, with the costs associated with non optimal surgical outcomes due to post-operative complications being much higher. The novel system developed in this project will not only shorten surgical procedures but also result in anatomically better fitting plates which will improve the functional outcome and reduce the need for surgical implant removal. It will further lessen degenerative changes in adjacent joints as a result of incorrect fracture alignment. It can be expected that these improvements in surgical techniques will translate into reduced healthcare expenditure and ensure patient's quality of life.Read moreRead less