Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiven ....Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiveness of the implementation. This project will develop an intelligent model for the implementation of cellular manufacturing in batch production and test it in a case study. The work will contribute to Australia's contribution to the Intelligent Manufacturing Systems international research project SYMPHONY.Read moreRead less
Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix ....Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix concrete industry with a “green” product for the residential construction market. Expected benefits include the increased use of a waste resource (used tyres), reduced use of a scarce natural resource (sand), and the development of an economic but green alternative concrete option for residential builders and owners.Read moreRead less
New Optimisation and Control Technologies for Milk Powder Manufacturing Processes. Advanced optimisation and control are considered to be one of the top technologies that help milk powder producers operate their plants more efficiently. However, the successful implementations of these technologies are limited due to poor understanding of the relationship between raw material variations and process disturbances with the target variables. Moreover, uncertainties in process measurements also preven ....New Optimisation and Control Technologies for Milk Powder Manufacturing Processes. Advanced optimisation and control are considered to be one of the top technologies that help milk powder producers operate their plants more efficiently. However, the successful implementations of these technologies are limited due to poor understanding of the relationship between raw material variations and process disturbances with the target variables. Moreover, uncertainties in process measurements also prevent reliable control and effective optimisation. This project aims to address these gaps by developing new optimisation and control methods based on effective model reduction and uncertainty process variable identification, to enable Australian milk powder manufacturers to continuously improve productivity and reduce cost.Read moreRead less
Flame-Retarding and Mechanically Resilient Elastomer Composites. This project will develop a new generation of flame-retarding and mechanically resilient elastomer composites by taking advantage of nanoscale effect and synergy. The outcomes will be two types of flame-retarding additive pellets and their elastomer composites; these pellets also suit other polymers such as thermoplastics. The elastomer composites are expected to have excellent flame retardancy, mechanical properties, and fatigue p ....Flame-Retarding and Mechanically Resilient Elastomer Composites. This project will develop a new generation of flame-retarding and mechanically resilient elastomer composites by taking advantage of nanoscale effect and synergy. The outcomes will be two types of flame-retarding additive pellets and their elastomer composites; these pellets also suit other polymers such as thermoplastics. The elastomer composites are expected to have excellent flame retardancy, mechanical properties, and fatigue performance, to meet the demands from industrial partners. The project will provide a platform for elastomer manufacturing industry to develop flame-retarding, high-performance products for domestic applications and for export. Read moreRead less
New technologies for e-waste recycling. This project aims to provide commercially viable methods for recycling electronic waste (e-waste), with a focus on plastic recycling and precious metal recovery from circuit boards. This project expects to generate new knowledge in the separation and recovery of gold, silver, and palladium using novel leach reagents and sorbents. Additionally, new techniques will be evaluated for converting e-waste plastic into construction materials. Expected outcomes of ....New technologies for e-waste recycling. This project aims to provide commercially viable methods for recycling electronic waste (e-waste), with a focus on plastic recycling and precious metal recovery from circuit boards. This project expects to generate new knowledge in the separation and recovery of gold, silver, and palladium using novel leach reagents and sorbents. Additionally, new techniques will be evaluated for converting e-waste plastic into construction materials. Expected outcomes of this project include new capabilities for Australia's e-waste recycling industry, as the majority of circuit board waste is shipped overseas. This should provide significant economic benefits such as the recovery of valuable metals and the development of novel construction materials.Read moreRead less
3D printing of custom musical instruments for heritage and industry needs. This Project will explore innovative heritage and commercial applications for the 3D modelling and printing of custom musical instruments to advance Australia’s flexible-manufacturing industry. Musical instruments are complex devices, often made with multiple parts and/or materials, that are commonly built to produce sound through a multitude of manufacturing processes to meet high-performance requirements. When hand-craf ....3D printing of custom musical instruments for heritage and industry needs. This Project will explore innovative heritage and commercial applications for the 3D modelling and printing of custom musical instruments to advance Australia’s flexible-manufacturing industry. Musical instruments are complex devices, often made with multiple parts and/or materials, that are commonly built to produce sound through a multitude of manufacturing processes to meet high-performance requirements. When hand-crafted, they can present considerable morphological variations, even within a single instrument type. The Project’s novel challenge of flexibly manufacturing custom music instruments to meet a diversity of end-user needs will create new digital heritage strategies and market opportunities for Australian research end-users.Read moreRead less
Damage Tolerance Approach in Designing and Maintaining Truck Trailers. This project aims to develop a damage tolerance approach in designing and maintaining truck trailers. Combined with field test and computational simulation, machine learning will be used to generate loading spectrums. Following the damage tolerance philosophy, a mature approach in aerospace industry, the fatigue crack growth and the fatigue life will be predicted. In addition, structural optimisation will be applied in traile ....Damage Tolerance Approach in Designing and Maintaining Truck Trailers. This project aims to develop a damage tolerance approach in designing and maintaining truck trailers. Combined with field test and computational simulation, machine learning will be used to generate loading spectrums. Following the damage tolerance philosophy, a mature approach in aerospace industry, the fatigue crack growth and the fatigue life will be predicted. In addition, structural optimisation will be applied in trailer design. This project expects to revolutionize the design and maintenance practices in Australian truck trailer industry. It should provide significant benefits, such as prolonging the life cycle of truck trailers, reducing the tare weight and increasing operating profit, to both trailer producers and users.Read moreRead less
Laser Airborne Methane Sensor. Fugitive emissions of methane represent a significant economic loss to the natural gas industry. This project aims to develop a new laser based methane sensing platform for deployment on fixed wing aircraft. This aims to allow the spatial concentration of methane to be mapped rapidly over a broad area with unprecedented spatial resolution allowing sources to be rapidly identified and the gas captured for economic benefit. The testing of this system on an airborne p ....Laser Airborne Methane Sensor. Fugitive emissions of methane represent a significant economic loss to the natural gas industry. This project aims to develop a new laser based methane sensing platform for deployment on fixed wing aircraft. This aims to allow the spatial concentration of methane to be mapped rapidly over a broad area with unprecedented spatial resolution allowing sources to be rapidly identified and the gas captured for economic benefit. The testing of this system on an airborne platform is possible in this timeframe because of the plan to modify an existing system provided by the Partner Organisation.Read moreRead less
Strong and Durable Flame-Retarding Composites by Multi-scale Encapsulation and Reinforcement. Fires cause approximately $100 million damage to Australian buildings each year. The effects of fire can be significantly reduced through microencapsulation of fire-retarding chemicals in composites used in the building industry. This project aims to encapsulate such chemicals in natural microtubules and develop cost-effective polymer/microtubule/graphene oxide composites that combine superior fire resi ....Strong and Durable Flame-Retarding Composites by Multi-scale Encapsulation and Reinforcement. Fires cause approximately $100 million damage to Australian buildings each year. The effects of fire can be significantly reduced through microencapsulation of fire-retarding chemicals in composites used in the building industry. This project aims to encapsulate such chemicals in natural microtubules and develop cost-effective polymer/microtubule/graphene oxide composites that combine superior fire resistance with high durability in a wide range of applications.Read moreRead less
Visual intelligence for safe vehicle operation in industrial environment. Visual intelligence for safe vehicle operation in industrial environment. This project aims to develop safety devices for loosely constrained environments with public access, building on visual-based collision avoidance technology in controlled industrial settings. Increasing productivity in industrial workplaces creates a need for faster industrial vehicles. At fruit and vegetable markets and construction sites, forklift ....Visual intelligence for safe vehicle operation in industrial environment. Visual intelligence for safe vehicle operation in industrial environment. This project aims to develop safety devices for loosely constrained environments with public access, building on visual-based collision avoidance technology in controlled industrial settings. Increasing productivity in industrial workplaces creates a need for faster industrial vehicles. At fruit and vegetable markets and construction sites, forklift drivers, crane operators and crews are under pressure to move faster. The need for higher speed and the enormous human and financial cost of unsafe operations create opportunities for the deployment of intelligent safety devices. The expected outcomes of this project are safer public industrial environments, reductions in work related injuries, injury compensation costs and associated societal burdens.Read moreRead less