Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix ....Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix concrete industry with a “green” product for the residential construction market. Expected benefits include the increased use of a waste resource (used tyres), reduced use of a scarce natural resource (sand), and the development of an economic but green alternative concrete option for residential builders and owners.Read moreRead less
Dimensional Control of Stamped Components for Optimized Assembly Operations. Dimensional control is one of the most important challenges in automotive body assembly. The aim of this project is to develop a method of characterizing dimensional variation in a stamped sheet formed parts such that the effect of this variation on assemblies can be analysed. This will lead to an approach to flexible fixturing to minimizing assembly dimensional variation and improve dimensional quality.
Image Based Visual Servo Control of Dynamic Under-Actuated Systems. The project builds on earlier work on visual servo control of under-actuated rigid body dynamics to develop and implement sophisticated and robust image based visual servo control for a wide class of under-actuated and fully actuated dynamic systems. The scope of the project extends far beyond basic testing of preliminary results to address key technical issues facing visual servo control algorithms at this time. The project i ....Image Based Visual Servo Control of Dynamic Under-Actuated Systems. The project builds on earlier work on visual servo control of under-actuated rigid body dynamics to develop and implement sophisticated and robust image based visual servo control for a wide class of under-actuated and fully actuated dynamic systems. The scope of the project extends far beyond basic testing of preliminary results to address key technical issues facing visual servo control algorithms at this time. The project is strongly motivated by the host of emerging applications for visual servo control of unmanned aerial vehicles. The experimental program within the project is based on control of a four rotor VTOL `hoverbot'.Read moreRead less
Development of Viable Geopolymer. This project aims to improve the manufacture of geopolymer. Geopolymer (‘green cement’) is produced by alkali activation of fly ash and is a sustainable, low carbon dioxide alternative to conventional cement. Evaluation of raw materials and ensuring reliable performance are critical issues in geopolymer manufacture. The project aims to understand the geopolymerisation process and the behaviour of fly ash and activator in the process. It plans to establish a reac ....Development of Viable Geopolymer. This project aims to improve the manufacture of geopolymer. Geopolymer (‘green cement’) is produced by alkali activation of fly ash and is a sustainable, low carbon dioxide alternative to conventional cement. Evaluation of raw materials and ensuring reliable performance are critical issues in geopolymer manufacture. The project aims to understand the geopolymerisation process and the behaviour of fly ash and activator in the process. It plans to establish a reactivity index to quantitatively evaluate fly ash and match it with activator to achieve efficient activation with predictable properties. The project is expected to result in a scientific tool to assess fly ash suitability and a method to design and produce viable geopolymers.Read moreRead less
Finite element and optimization methods for creating complex structure in additive manufacturing. Additive manufacture based on five-axis focused ion beam is a novel manufacturing technology, which has some outstanding properties such as low pollution, no machining, net shape, high efficiency, and high precision characteristics. It produces much less waste as it adds materials, rather than subtracting. This project focuses on developing powerful finite element and topology optimisation method fo ....Finite element and optimization methods for creating complex structure in additive manufacturing. Additive manufacture based on five-axis focused ion beam is a novel manufacturing technology, which has some outstanding properties such as low pollution, no machining, net shape, high efficiency, and high precision characteristics. It produces much less waste as it adds materials, rather than subtracting. This project focuses on developing powerful finite element and topology optimisation method for analysis and design of complex structures in five-axis focused ion beam (or direct laser rapid sintering) based additive manufacturing. The success of this project may benefit Australian manufacturing industry for promoting and developing this emerging and disruptive technology.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100003
Funder
Australian Research Council
Funding Amount
$280,000.00
Summary
Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in com ....Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in commercial processing and has the capacity to form materials with high strength and limited ductility. This will lead to the development of new techniques for the manufacture of new advanced materials including advanced high strength steels, composites, nano structured metals and light metal alloys for automotive and aerospace applications.Read moreRead less
Development of inert gas ion beams for fabrication of nano-structures. This project will develop a high brightness, high density ion beam for reactive fabrication of structures with dimensions of the order of and less than 100 nano-metres. Present systems use liquid metal ion sources which can pollute the substrates being fabricated. Use of inert gas ions will overcome this problem and lead to a new type of ion source to replace the older systems. Added advantages include significantly increased ....Development of inert gas ion beams for fabrication of nano-structures. This project will develop a high brightness, high density ion beam for reactive fabrication of structures with dimensions of the order of and less than 100 nano-metres. Present systems use liquid metal ion sources which can pollute the substrates being fabricated. Use of inert gas ions will overcome this problem and lead to a new type of ion source to replace the older systems. Added advantages include significantly increased lifetime much higher reproducibility. Our commercial collaborator, FEI Company, estimate the world market as being $US100,000,000 and will actively promote this technology worldwide when it is fully developed.Read moreRead less
Design surface feature recognition for near net shaped manufactured components. The aim of this project is to investigate methods and techniques that, given an ab initio design requirement, allow databases of knowledge from previous designs to be intelligently searched for similar patterns, both geometric and physical state, that will assess the likelihood of a successful design and suggest potential alternatives based on previous experience
The plan is to approach the research problem from a m ....Design surface feature recognition for near net shaped manufactured components. The aim of this project is to investigate methods and techniques that, given an ab initio design requirement, allow databases of knowledge from previous designs to be intelligently searched for similar patterns, both geometric and physical state, that will assess the likelihood of a successful design and suggest potential alternatives based on previous experience
The plan is to approach the research problem from a machine learning/pattern recognition point of view. By mapping the characterized properties into a search space of reduced dimensionality in which feature patterns have been pre-classified through supervised training, it should be possible to identify similar features.
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Linkage Infrastructure, Equipment And Facilities - Grant ID: LE180100002
Funder
Australian Research Council
Funding Amount
$808,191.00
Summary
A facility for laser-based automated manufacturing of carbon composites. This project aims to create an advanced manufacturing facility for carbon-composites research by integrating laser-based processing and robotic automation. It will enable fundamental research on rapid processing of high-performance thermoplastics and metal-composite hybrids, including functionalisation of the composite through nano-material coating technology, and new instrumentation for structural health monitoring. The fa ....A facility for laser-based automated manufacturing of carbon composites. This project aims to create an advanced manufacturing facility for carbon-composites research by integrating laser-based processing and robotic automation. It will enable fundamental research on rapid processing of high-performance thermoplastics and metal-composite hybrids, including functionalisation of the composite through nano-material coating technology, and new instrumentation for structural health monitoring. The facility will significantly enhance the research capability in the newly established ARC Training Centre for Automated Manufacture of Advanced Composites, which will engage with Australian industry to improve productivity and material performance for industry sectors such as aerospace, automotive, marine, and sport.Read moreRead less