Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many r ....Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many random factors and variables in a precision surface grinding process, resulting in high failure rates and processes requiring repeated surface measurements. The novel approach for surface integrity prediction developed by this project will make a vital step forward in advancing the discipline of precision surfacing, establish a new knowledge base and bring about significant technological impacts to the manufacturing industry.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100016
Funder
Australian Research Council
Funding Amount
$490,000.00
Summary
Multi-scale fabrication facility for complex three-dimensional surface generation from nano to macro dimensions. This facility will support advances in the manufacturing of free-form surfaces with submicron features. Its unique characteristics, such as the universal profiling ability and nanometre accuracy across large dimensions, will enable many science and engineering innovations which are presently impossible to be realised in Australia.
An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. Th ....An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. This research project will establish novel theories and technologies for the defect-free manufacture of microlens arrays. The research outcomes will lay the foundation for defect-free fabrication of a wide class of high-integrity systems.Read moreRead less
Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing p ....Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing protocols to clean paints with different properties, without damaging the underlying composites, will be determined and demonstrated. It meets a cleaning technology need for this paint-on-composites material system to support retrofitting and re-manufacturing in industry. These are crucial industry requirements. Read moreRead less
Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of part ....Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of particle impact and workpiece vibration. The expected outcome is a new AWJ technology for efficient, multi-scale machining, and to increase industry’s capability in fabricating high-integrity products.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE210100184
Funder
Australian Research Council
Funding Amount
$183,437.00
Summary
Femtoliter Liquid Deposition Facility. This project aims to create a research capacity for direct printing of femtolitre volumes of functional liquids onto devices and surfaces. This project expects to enable the development of new sensing and electronic devices that require a novel fabrication step with delicate materials that cannot be deposited using existing processes. Expected outcomes include new chemical and biological sensors created through collaborative research between the partner in ....Femtoliter Liquid Deposition Facility. This project aims to create a research capacity for direct printing of femtolitre volumes of functional liquids onto devices and surfaces. This project expects to enable the development of new sensing and electronic devices that require a novel fabrication step with delicate materials that cannot be deposited using existing processes. Expected outcomes include new chemical and biological sensors created through collaborative research between the partner institutions and researchers. The benefits of this project should include the creation of a new rapid prototyping facility for Australian researchers, and the application of these capabilities for the development of new low-cost sensors for environmental gas sensing and glucose monitoring.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE130100036
Funder
Australian Research Council
Funding Amount
$310,000.00
Summary
Super high speed grinding facility for difficult-to-machine materials and structures. This unique system will enable the manufacture of difficult-to-machine materials and structures with high quality and high productivity. It will support ground-breaking research activities across the country and help promote the strategic collaborations within Australian manufacturing society.
Atomic Resolution Sensors for Imaging and Metrological Science. This project aims to create new sensing technologies for detecting motion on the atomic scale with Megahertz (MHz) bandwidth. Advanced signal processing and communication theory will be applied with the aim of developing new classes of capacitive, inductive and optical position sensors. The resolution and bandwidth are predicted to be a one-hundred fold improvement over the current state-of-the-art. Applications are expected to incl ....Atomic Resolution Sensors for Imaging and Metrological Science. This project aims to create new sensing technologies for detecting motion on the atomic scale with Megahertz (MHz) bandwidth. Advanced signal processing and communication theory will be applied with the aim of developing new classes of capacitive, inductive and optical position sensors. The resolution and bandwidth are predicted to be a one-hundred fold improvement over the current state-of-the-art. Applications are expected to include biomedical imaging, high-speed nanofabrication, high-resolution computer numerical control (CNC) machining, high-speed gas and chemical sensors, and ultra-precise seismometers and gyroscopes.Read moreRead less
Integrated Piezoelectric Microsystems for Actuation and Sensing. Piezoelectric transducers provide the highest positioning accuracy of any known actuator and the highest dynamic force resolution of any known sensor. However, these capabilities are limited to macro scale applications since piezoelectric materials are not compatible with integrated circuit (IC) or Micro-Electro-Mechanical Systems fabrication processes. This project aims to extend the use of piezoelectric materials to the meso- and ....Integrated Piezoelectric Microsystems for Actuation and Sensing. Piezoelectric transducers provide the highest positioning accuracy of any known actuator and the highest dynamic force resolution of any known sensor. However, these capabilities are limited to macro scale applications since piezoelectric materials are not compatible with integrated circuit (IC) or Micro-Electro-Mechanical Systems fabrication processes. This project aims to extend the use of piezoelectric materials to the meso- and micro-scale by fabricating miniature piezoelectric positioning and sensor systems. These devices will include six-axis nano-positioners and ultra-high resolution accelerometers and gyroscopes. This technology will create a new market for devices that are lower cost than macro-scale systems but provide higher performance than silicon based microsystems.Read moreRead less
Characterising nanostructure functionality of conventional and advanced polymeric membranes using electrical impedance spectroscopy. Thin film membranes are an important separation process for industrial and municipal water treatment. This project will benefit Australian cities and industries by creating the tools to help reduce energy consumption associated with fouling of thin film membranes and indentify the next generation of efficient low fouling membranes.