High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. Th ....Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. The research is intended to be applied to soldering and brazing operations for improved behaviour during manufacturing and increased reliability. The involvement of a major global supplier of alloys to the electronics sector aims to facilitate the application of the research in the development of advanced products suitable for incorporation into next-generation electrical devices.Read moreRead less
Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous ....Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous and complicated form of corrosion. Existing experience indicates that EAF incidence will increase as magnesium alloys are increasingly used in more challenging applications. The results and insights from this research will help to underpin a major new industry and industrial applications.Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtim ....Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtime, and product change over times and facilitate the development of new productsRead moreRead less
Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. Th ....Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. This manufacturing area represents a niche market for Australian manufacturing and the development of a product that enhances productivity and reduces costs has the potential to elevate Australian manufacturers in the export market and create economic benefit for Australia.Read moreRead less
The new granite-gold connection. A new granite-gold connection has been recognized by the research team. This exciting breakthrough has challenged traditional concepts concerning the formation of gold deposits. Globally such deposits constitute a major economic resource (>50M.oz.), however, to find more granite-related gold we need to fully understand key issues regarding their genesis and their relationship to other granite and non-granite related deposit types. We propose to study occurrences ....The new granite-gold connection. A new granite-gold connection has been recognized by the research team. This exciting breakthrough has challenged traditional concepts concerning the formation of gold deposits. Globally such deposits constitute a major economic resource (>50M.oz.), however, to find more granite-related gold we need to fully understand key issues regarding their genesis and their relationship to other granite and non-granite related deposit types. We propose to study occurrences in the Hodgkinson Province of North Queensland, and compare this region with other granite-gold terranes in order to assess the critical ingredients in granite-gold formation. Outcomes will enhance our ability to find new gold deposits.Read moreRead less
Structural behaviour of innovative hollow flange steel members subject to local and lateral distortional buckling effects. This project will investigate the local and lateral distortional buckling behaviour of a new generation of innovative and cost-effective thin and high strength steel hollow flange sections (HFS) being developed using a unique dual weld and roll-forming technology. It will use experiments and advanced numerical modelling to develop fundamental behavioural and design data for ....Structural behaviour of innovative hollow flange steel members subject to local and lateral distortional buckling effects. This project will investigate the local and lateral distortional buckling behaviour of a new generation of innovative and cost-effective thin and high strength steel hollow flange sections (HFS) being developed using a unique dual weld and roll-forming technology. It will use experiments and advanced numerical modelling to develop fundamental behavioural and design data for HFS flexural members. Effects of web corrugations and punched holes will also be investigated. The research will enable innovative applications using HFS in the building industry in Australia and overseas. It will bring significant economic benefits to the industry partner, steel building industry, and Australia.Read moreRead less
Structural Behaviour of Innovative LiteSteel Beams, their Design Improvements and Applications. This project will develop a significant knowledge base, accurate design models and innovative application methods for the new LSB, which will be fully used by the collaborating partner in marketing them in Australia and overseas. Both construction and manufacturing industry sectors will benefit through the increased use of the innovative and lightweight hollow flange sections. Using the new sections a ....Structural Behaviour of Innovative LiteSteel Beams, their Design Improvements and Applications. This project will develop a significant knowledge base, accurate design models and innovative application methods for the new LSB, which will be fully used by the collaborating partner in marketing them in Australia and overseas. Both construction and manufacturing industry sectors will benefit through the increased use of the innovative and lightweight hollow flange sections. Using the new sections and the wealth of design information from this research, Australian engineers can develop cost-effective and safer building systems. Community at large, in particular rural and regional communities will gain through cheaper building systems, additional employment in LSB manufacturing and design, and opportunities locally and overseas.Read moreRead less
Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be mo ....Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be modified to produce more favourable material characteristics directly from 3D printing, preventing the need for post processing. Australian manufacturers will likely benefit through a streamlined manufacturing process resulting in increased profitability in existing markets as well as expansion into new global markets.Read moreRead less