Industrial Transformation Training Centres - Grant ID: IC160100036
Funder
Australian Research Council
Funding Amount
$4,881,754.00
Summary
ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its netw ....ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its networked training environment. It expects these innovations will enable much needed efficiencies after the end of the mining super-cycle. Anticipated outcomes are the design of products with superior alloy design and material selection; jobs growth and security in the mining component production sector; and increased mining efficiency and cost reduction.Read moreRead less
Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and susta ....Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and sustainable alloy manufacturing for power generation, defence, and aerospace industries. Commercial benefits are opportunities to domestically source alloys with reduced dependency on international trade. Environmental and societal benefits include lower emissions due to better mechanical design and workforce training.Read moreRead less
Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable ....Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable collective atomic load transfer to allow the amorphous matrix to continue to load to achieve its intrinsic near-ideal strength. The amorphous matrix eliminates the grain boundary plasticity of the nanoscrystallites. This concept is novel and untested in the history of physical metallurgy.Read moreRead less
Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production techno ....Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production technology and to value-add the metal processing and manufacturing industries of Australia.Read moreRead less
X-Ray Activation of Photocatalytic Titania-Coated Biomedical Implants in Situ. The main causes of biomedical implant failure are loosening and infection, which may require revision surgery. The project has the potential to solve these widespread and expensive problems by formation of a coating of strongly (chemically) bonded and photocatalytically active titania on the titanium implant surface and short-term low-dose X-irradiation. This work has the potential to provide the biomedical industry w ....X-Ray Activation of Photocatalytic Titania-Coated Biomedical Implants in Situ. The main causes of biomedical implant failure are loosening and infection, which may require revision surgery. The project has the potential to solve these widespread and expensive problems by formation of a coating of strongly (chemically) bonded and photocatalytically active titania on the titanium implant surface and short-term low-dose X-irradiation. This work has the potential to provide the biomedical industry with a revolutionary development in both implant coating design and quality with self-disinfection capacity after implantation.Read moreRead less
Controlling precipitation processes in the production of value-added zirconia. Doral Specialty Chemicals produces specialised zirconia products from zircon sands mined in WA. Doping the zirconia with metals such as yttrium and aluminium can produce advanced ceramics, with applications in areas such as solid oxide fuel cells and oxygen sensors. The aim of this project is to improve the fundamental understanding of the chemistry in the initial processing steps, so that the process can be readily m ....Controlling precipitation processes in the production of value-added zirconia. Doral Specialty Chemicals produces specialised zirconia products from zircon sands mined in WA. Doping the zirconia with metals such as yttrium and aluminium can produce advanced ceramics, with applications in areas such as solid oxide fuel cells and oxygen sensors. The aim of this project is to improve the fundamental understanding of the chemistry in the initial processing steps, so that the process can be readily modified to produce new doped zirconia ceramics, without the extensive empirical process development currently required. The resulting ability to quickly produce new compositions on a commercial scale will put this industry in a world-leading position, dramatically increasing the added value of the zirconia products.Read moreRead less
Elastic Strain Engineered Transforming Metal Matrix-Nanowire Composite. This project aims to develop metallic composites of superior mechanical properties based on the principle of elastic strain coupling between ultrahigh-strength nanowires and phase transforming matrix. This new composite design concept has not been explored in the literature. Using the principle of elastic strain coupling, the composite is able to exhibit extraordinary mechanical properties unmatched by any existing engineeri ....Elastic Strain Engineered Transforming Metal Matrix-Nanowire Composite. This project aims to develop metallic composites of superior mechanical properties based on the principle of elastic strain coupling between ultrahigh-strength nanowires and phase transforming matrix. This new composite design concept has not been explored in the literature. Using the principle of elastic strain coupling, the composite is able to exhibit extraordinary mechanical properties unmatched by any existing engineering materials, including high strength, low Young’s modulus and high elastic strain limit. This new concept is a breakthrough and offers a unique opportunity to overcome a long-standing challenge in nanowire composite design, commonly known as the “valley of death”.Read moreRead less
Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for man ....Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for manufacturing next generation turbofan engines. The expected outcome is the identification of innovative processing routes to provide stronger, defect-free specialty alloys for aerospace applications, vital to Australia’s advanced manufacturing.Read moreRead less
Structural studies of titanyl and zirconyl sulfate hydrates. This project aims to provide knowledge that will inform the development of new methods of extraction and refining of titanium from ilmenite ores. In addition the knowledge gained in this research will aid the design and synthesis advanced ceramics and nanocomposites, and will provide the fundamental understanding of material structures that are required to adequately control the formation of such materials.
Functional nano-porous metal membranes for sustainable separation in industrial processes. There are many waste streams that need to be purified which degrade conventional membranes. This project with local company AMS aims to develop nano-porous metal membranes as a sustainable alternative to conventional membrane materials. Highly porous and ultra-thin metal membrane sheets with narrowly distributed nano-scale pores will be fabricated and functionalised to purify both model and industrial wast ....Functional nano-porous metal membranes for sustainable separation in industrial processes. There are many waste streams that need to be purified which degrade conventional membranes. This project with local company AMS aims to develop nano-porous metal membranes as a sustainable alternative to conventional membrane materials. Highly porous and ultra-thin metal membrane sheets with narrowly distributed nano-scale pores will be fabricated and functionalised to purify both model and industrial wastewaters. This intends to lead to the production of stronger, more versatile and chemically stable membrane materials that will exhibit longer lifespan and performance. The most significant outcome is expected to be low cost metal alloys with pores below the current 100 nm benchmark and assess their thermo-chemical stability.Read moreRead less