Next-Generation Advanced Ammunition Alloy Production Technologies. This project aims to address a major shortfall in Australia’s ammunition supply chain and security by providing alloy solutions that enable the bypassing of the energy-intensive ammunition production steps currently imported from foreign nations as semi-finished products. By using a range of innovative new alloy design approaches that fundamentally address alloy strength, workability and castability, this project expects to provi ....Next-Generation Advanced Ammunition Alloy Production Technologies. This project aims to address a major shortfall in Australia’s ammunition supply chain and security by providing alloy solutions that enable the bypassing of the energy-intensive ammunition production steps currently imported from foreign nations as semi-finished products. By using a range of innovative new alloy design approaches that fundamentally address alloy strength, workability and castability, this project expects to provide higher performance cartridge alloys amenable to modern economic production technologies available within Australia simply not possible with existing cartridge brass. This shall provide a flexible, cost-competitive and secure sovereign ammunition supply chain while simultaneously improving ammunition performance.Read moreRead less
Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and susta ....Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and sustainable alloy manufacturing for power generation, defence, and aerospace industries. Commercial benefits are opportunities to domestically source alloys with reduced dependency on international trade. Environmental and societal benefits include lower emissions due to better mechanical design and workforce training.Read moreRead less
Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistan ....Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistant alloys for application in molten salts. The project expects to increase our sovereign capabilities in advanced alloy component manufacture, for the benefit of sectors including high-velocity aerospace, defence and molten salt-based energy storage and power generation.Read moreRead less
Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality ....Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality of 3D printed metals with qualities that go beyond the most demanding industry acceptance criteria. This project should provide significant benefits by creating new capabilities and improving the productivity of Australian manufacturers while lowering the cost of products for consumers.Read moreRead less
Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expe ....Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expected outcomes will be an enhanced capacity to develop and commercialise bulk metallic glasses with mechanical properties superior to conventional metal alloys. Anticipated benefits will be improved products for the aerospace, defence, transportation, biomedical device, consumer product, and 3D printing industries.Read moreRead less
Autonomous Discovery of Green Inhibitors. The project aims to develop autonomous material design by integrating evolutionary algorithms and robotic experimentation. The project expects to pioneer a new method of materials discovery that could cut discovery times to 20% of traditional methods. Its expected to have significance through its discovery of new classes of corrosion inhibitors that are safe to both humans and the environment. The expected outcomes of this project will be a rapid disc ....Autonomous Discovery of Green Inhibitors. The project aims to develop autonomous material design by integrating evolutionary algorithms and robotic experimentation. The project expects to pioneer a new method of materials discovery that could cut discovery times to 20% of traditional methods. Its expected to have significance through its discovery of new classes of corrosion inhibitors that are safe to both humans and the environment. The expected outcomes of this project will be a rapid discovery methodology that can be used across materials science and new classes of safe corrosion inhibitors. This should provide significant benefits to workplace n safety and the environmental impact of the coatings industry while also increasing the rapid of innovation of new materials.Read moreRead less
In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces v ....In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces via recrystallisation and coupled segregation-precipitation phenomena. Technological outcomes are processing maps for printing parts with customised microstructures. This will diminish anisotropy, residual stress and defects, benefitting defence, aerospace and energy applications, all vital to the Australian economy.Read moreRead less
Early Career Industry Fellowships - Grant ID: IE230100160
Funder
Australian Research Council
Funding Amount
$477,237.00
Summary
Characterise high-performance, green steels for the hydrogen economy. This project aims to develop the knowledge around microstructures and hydrogen interactions of a range of advanced steels that can be produced with low carbon emissions by the industry partner. These steels can lead to solutions for the hydrogen pipes and vessels without concern of hydrogen embrittlement, which play a crucial role in enabling a safe hydrogen economy in Australia. This partnership will allow the industry partne ....Characterise high-performance, green steels for the hydrogen economy. This project aims to develop the knowledge around microstructures and hydrogen interactions of a range of advanced steels that can be produced with low carbon emissions by the industry partner. These steels can lead to solutions for the hydrogen pipes and vessels without concern of hydrogen embrittlement, which play a crucial role in enabling a safe hydrogen economy in Australia. This partnership will allow the industry partner to access the advanced characterisation tools and will also expose the Fellow with the opportunity to develop and manufacture new steels in industry. This will also de-risk the KIP’s investment in Australia for a new steel mill dedicating to the new green steels for supporting Australia’s hydrogen infrastructure.Read moreRead less
Metallic materials with combined chemical and structural heterogeneities. This project aims to explore how combined spatial gradients in composition and microstructure affect the mechanical properties of metallic materials. Manipulation of composition and microstructure has been widely used to strengthen materials but this often deteriorates the ductility. The trade-off could be overcome through the introduction of gradient structures because the variations in both composition and microstructure ....Metallic materials with combined chemical and structural heterogeneities. This project aims to explore how combined spatial gradients in composition and microstructure affect the mechanical properties of metallic materials. Manipulation of composition and microstructure has been widely used to strengthen materials but this often deteriorates the ductility. The trade-off could be overcome through the introduction of gradient structures because the variations in both composition and microstructure would trigger simultaneous activation of multiple deformation mechanisms. This project is expected to provide guidance in the design of gradient metallic structures with optimum mechanical properties, which will significantly benefit Australian metallurgical and related industries.Read moreRead less
Stronger, coarser-grained biodegradable zinc alloys. This project aims to develop stronger and more durable zinc alloys for a new generation of biodegradable metals for potential load-bearing orthopaedic applications. It expects to deliver a group of novel zinc alloys with better properties and a new technology for manufacturing them, and to use advanced experimental techniques to reveal deformation and strengthening mechanisms that underlie the unusual Hall-Petch and anomalous twinning phenomen ....Stronger, coarser-grained biodegradable zinc alloys. This project aims to develop stronger and more durable zinc alloys for a new generation of biodegradable metals for potential load-bearing orthopaedic applications. It expects to deliver a group of novel zinc alloys with better properties and a new technology for manufacturing them, and to use advanced experimental techniques to reveal deformation and strengthening mechanisms that underlie the unusual Hall-Petch and anomalous twinning phenomena and the unprecedented properties of these alloys. Expected outcomes are likely to form the technology and scientific basis for developing better biodegradable metallic alloys. This has the potential eventually to create a better life for thousands of Australian patients.Read moreRead less