Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. Th ....Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. This manufacturing area represents a niche market for Australian manufacturing and the development of a product that enhances productivity and reduces costs has the potential to elevate Australian manufacturers in the export market and create economic benefit for Australia.Read moreRead less
Topology optimisation? An engineering approach to design of metamaterials. Metamaterials offer unusual physical properties and have significant potential to many technological innovations in precision instrument, medical, telecommunication, space and defence industries in the future. This project aims to develop a computational method for metamaterials so that they can be designed in an effective way.
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Design of Tough, Durable and Corrosion-resistant Coatings. Coatings are frequently applied to components operating in harsh environments to enhance durability. Often such coatings exhibit low toughness and poor corrosion resistance that leads to premature failure. The aim of this project is to design, characterise and test innovative coatings that exhibit unique architectures based on natural materials such as teeth and nacre. It is envisaged that these coatings will be hard, tough and durable i ....Design of Tough, Durable and Corrosion-resistant Coatings. Coatings are frequently applied to components operating in harsh environments to enhance durability. Often such coatings exhibit low toughness and poor corrosion resistance that leads to premature failure. The aim of this project is to design, characterise and test innovative coatings that exhibit unique architectures based on natural materials such as teeth and nacre. It is envisaged that these coatings will be hard, tough and durable in hostile, corrosive environments, and will thus, transform industries such as manufacturing, mining and offshore oil exploration as well as enhance the lifetime of prosthetic devices.Read moreRead less
Dynamic recrystallization and preferred orientation in ultra-thin steel-strip under conditions of fluctuating temperature and stress. We aim to develop a sound understanding of the origins of ridge-buckle defects in flat-rolled steel sheet and to train researchers in advanced techniques. By studying dynamic recrystallisation and texture formation, not of the bulk, but of isolated pockets of material within the bulk that are subject to fluctuating conditions of temperature and stress, defect form ....Dynamic recrystallization and preferred orientation in ultra-thin steel-strip under conditions of fluctuating temperature and stress. We aim to develop a sound understanding of the origins of ridge-buckle defects in flat-rolled steel sheet and to train researchers in advanced techniques. By studying dynamic recrystallisation and texture formation, not of the bulk, but of isolated pockets of material within the bulk that are subject to fluctuating conditions of temperature and stress, defect formation will be related to the intricate interplay between rolling dynamics and microstructural development. Through this new approach a scientifically founded quantitative model should emerge so that defect occurrence can be forecasted, preventative action predicted and industry's competitive position be retained. Read moreRead less
Flexible roll forming of advanced high strength steel sheet . This project will develop light weight automotive components to assist fuel economy and crash worthiness through flexible roll forming. This process has the potential to form complex shapes from very high strength steels in a very cost effective and efficient small scale operation, highly suited to Australian manufacturing.
Mass transport in high entropy alloys. This project aims to understand mass transport in high entropy alloys. Alloys of 5 to 13 components have technologically attractive mechanical properties. A knowledge of mass transport could control their stabilities and optimise their properties. This project will develop an atomistic theory and a phenomenological method for rapidly performing experiments, and experiment on two key high entropy alloys. The outcome of this research will be an in-depth under ....Mass transport in high entropy alloys. This project aims to understand mass transport in high entropy alloys. Alloys of 5 to 13 components have technologically attractive mechanical properties. A knowledge of mass transport could control their stabilities and optimise their properties. This project will develop an atomistic theory and a phenomenological method for rapidly performing experiments, and experiment on two key high entropy alloys. The outcome of this research will be an in-depth understanding of mass transport that is expected to fast-track these alloys to commercial uptake.Read moreRead less
Mechanics of micro cross wedge manufacturing. This novel research concentrates on the development of state-of-the-art micro processing technology and advanced simulation skills, and will develop an effective method to produce micro products. The project will further enhance the existing collaboration between Tokyo Metropolitan University, Japan, Northeastern University, China, and the University of Wollongong, and will provide an opportunity for postgraduates and postdoctoral fellows to work wit ....Mechanics of micro cross wedge manufacturing. This novel research concentrates on the development of state-of-the-art micro processing technology and advanced simulation skills, and will develop an effective method to produce micro products. The project will further enhance the existing collaboration between Tokyo Metropolitan University, Japan, Northeastern University, China, and the University of Wollongong, and will provide an opportunity for postgraduates and postdoctoral fellows to work with international experts in the metal manufacturing area. The work will enhance the research basis for microforming in Australia and significantly benefit micro manufacturing industries, which will improve Australia's reputation in, and knowledge of, micro manufacturing of products.Read moreRead less
Development of a Mathematical Model for Chatter Prediction in Multi-Stand Cold Flat Rolling Mills. On the one hand, this project will make a significant contribution to the field of study on dynamics of complex mechanical systems and on the other hand, directly assist the Australian steel industry in further improving quality and productivity and thereby maintaining its competitive edge in the international marketplace. The project will benefit the nation and community in:
(i) advanced steel ....Development of a Mathematical Model for Chatter Prediction in Multi-Stand Cold Flat Rolling Mills. On the one hand, this project will make a significant contribution to the field of study on dynamics of complex mechanical systems and on the other hand, directly assist the Australian steel industry in further improving quality and productivity and thereby maintaining its competitive edge in the international marketplace. The project will benefit the nation and community in:
(i) advanced steel manufacturing technology enabling higher rolling speed, production in more advanced thin gauge rolling, and prevention of production breakdowns caused by mill chatter;
(ii) strengthened competitiveness of the local steel industry resulting in increased exports and employment;
(iii) enhanced regional economy resulting from improved technologies.Read moreRead less
Mechanics of micro/nanoscale multilayers: theories and applications. The purpose of the project is to develop novel theoretical models, advanced numerical techniques and guidelines for the design and application of micro/nanoscale multilayers. The expected outcomes are fundamental contributions to the knowledge base of micro/nanoscale multilayered materials which are increasingly used in micro/nanotechnology.