The Effective Treatment of Hot Dip Galvanizing Effluent Streams. Hot Dip galvanizing effluent represents a significant environmental hazard. This wastewater is currently trucked offsite and treated by contractors to precipitate a heavy metal sludge that is disposed of through landfill. Industrial Galvanisers, as the largest hot dip galvanizing company within Australia, are keen to eliminate this hazard. We will consider the use of an innovative membrane based process for this purpose; to recover ....The Effective Treatment of Hot Dip Galvanizing Effluent Streams. Hot Dip galvanizing effluent represents a significant environmental hazard. This wastewater is currently trucked offsite and treated by contractors to precipitate a heavy metal sludge that is disposed of through landfill. Industrial Galvanisers, as the largest hot dip galvanizing company within Australia, are keen to eliminate this hazard. We will consider the use of an innovative membrane based process for this purpose; to recover valuable zinc and iron compounds from the effluent and allow the water to be re-utilised. If successful, this project will lead to a pilot plant wastewater treatment plant being constructed at an Industrial Galvanizers site.Read moreRead less
The Treatment Of Galvanizing Wastewater: Delivering An Environmentally And Economically Sustainable Approach. This project will investigate a process to treat wastewater from industrial galvanizing sites around Australia. When implemented, the process will substantially reduce the consumption of acid and fresh water at these sites. Further, the process will recover the zinc content of the wastewater in a saleable form and can also generate ferric chloride for sale as a water treatment chemical. ....The Treatment Of Galvanizing Wastewater: Delivering An Environmentally And Economically Sustainable Approach. This project will investigate a process to treat wastewater from industrial galvanizing sites around Australia. When implemented, the process will substantially reduce the consumption of acid and fresh water at these sites. Further, the process will recover the zinc content of the wastewater in a saleable form and can also generate ferric chloride for sale as a water treatment chemical. The quantity of heavy metals disposed to landfill will also be dramatically reduced. Scientific knowledge of multicomponent liquid-liquid equilibria will be of value to a wider range of solvent extraction processes including zinc and copper metal refining.Read moreRead less
High purity formaldehyde production from carbon oxides. This project aims to investigate the detailed reaction mechanism of a green chemistry route of producing formaldehyde by reducing carbon monoxide and carbon dioxide in liquid phase. Formaldehyde is a widely used feedstock for chemical industries, but is not considered a green chemical because it is produced using natural gas as the feed, which loses over 61 per cent of energy. This project will maximise the yield and purity of the product, ....High purity formaldehyde production from carbon oxides. This project aims to investigate the detailed reaction mechanism of a green chemistry route of producing formaldehyde by reducing carbon monoxide and carbon dioxide in liquid phase. Formaldehyde is a widely used feedstock for chemical industries, but is not considered a green chemical because it is produced using natural gas as the feed, which loses over 61 per cent of energy. This project will maximise the yield and purity of the product, making it commercially viable. This project’s method for producing formaldehyde is expected to reduce the capital cost and energy losses.Read moreRead less
Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian mar ....Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian markets. The goals will be achieved by developing advanced operational and control strategies (through computer modeling, process optimisation and intelligent systems approach), which will assist in better understanding the process and in providing optimal HCA plant operation.Read moreRead less
An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective o ....An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective of this project is to develop the theoretical framework and implementation of an Advanced Integrated Support System (ISS) for process monitoring, data analysis and interpretation, event detection and diagnosis, and operations support in chemical and petrochemical processes manufacturing.Read moreRead less
Novel inkjet-printed organic solvent nanofiltration membranes. The pharmaceutical industry is one of fastest growing industries in Australia. Manufacturing pharmaceutical products requires the use of hazardous and expensive organic solvents, which are toxic for the environment and expensive to recover due to the energy intensive thermal process required. This project aims to discover and manufacture a novel, low-cost, chemically robust nanomaterial-based membrane using an industry scalable inkje ....Novel inkjet-printed organic solvent nanofiltration membranes. The pharmaceutical industry is one of fastest growing industries in Australia. Manufacturing pharmaceutical products requires the use of hazardous and expensive organic solvents, which are toxic for the environment and expensive to recover due to the energy intensive thermal process required. This project aims to discover and manufacture a novel, low-cost, chemically robust nanomaterial-based membrane using an industry scalable inkjet printing process. The membrane will be resistant to organic solvents while efficiently recovering valuable and hazardous organic solvents with minimum environmental footprint. It will effectively provide for the future growth of the Australian pharmaceutical industry while also having global applications.Read moreRead less
Improving performance of solvent extraction equipment for the minerals processing industry. This project will develop a fundamental understanding of how a new type of solvent extraction column, which was recently introduced to the mining industry, responds to changes in process conditions and operating parameters. This will enable the potential for optimal and efficient use of these assets and ensure a competitive advantage for Australia's biggest export earner.
Gravity Separation and Desliming of Fine Particles. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish an innovative system of cascading Reflux Classifiers for achieving both gravity separation and desliming of fine particles. Presently millions of tonnes of fine coal exist in tailings dams, unrecoverable by existing technologies such as flotation. This rese ....Gravity Separation and Desliming of Fine Particles. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish an innovative system of cascading Reflux Classifiers for achieving both gravity separation and desliming of fine particles. Presently millions of tonnes of fine coal exist in tailings dams, unrecoverable by existing technologies such as flotation. This research will provide options for the recovery of this resource, making the remediation of these sites economically viable. The project will also support the education and training of researchers in this field of importance to Australia’s future.Read moreRead less
Process for treatment of fluorine-containing synthetic greenhouse gases. It is generally agreed that increasing levels of greenhouse gases in the atmosphere are leading to higher average atmospheric temperatures. This research pursues the development of an energy-efficient, non-destructive process for transforming fluorine-containing greenhouse gases (GHGs) into valuable and environmentally benign products. The application of research will lead to the development of a new non-destructive proce ....Process for treatment of fluorine-containing synthetic greenhouse gases. It is generally agreed that increasing levels of greenhouse gases in the atmosphere are leading to higher average atmospheric temperatures. This research pursues the development of an energy-efficient, non-destructive process for transforming fluorine-containing greenhouse gases (GHGs) into valuable and environmentally benign products. The application of research will lead to the development of a new non-destructive process and will benefit Australia, socially by reducing emission of GHGs and thus protecting the environment, and economically through licensing of the technology for treatment of the growing stockpiles of synthetic GHGs.
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Particle motion and particle-convective heat transfer near the walls of fluidized beds. Background: Fluidized bed technology has important industrial applications ranging from petrol production to mineral processing for metal production. Such processes take advantage of the high rates of heat transfer in gas-fluidized beds.
Objective of project: To improve understanding and modelling of heat transfer in gas fluidized beds through the application of state-of-the-art experimental (Positron Emiss ....Particle motion and particle-convective heat transfer near the walls of fluidized beds. Background: Fluidized bed technology has important industrial applications ranging from petrol production to mineral processing for metal production. Such processes take advantage of the high rates of heat transfer in gas-fluidized beds.
Objective of project: To improve understanding and modelling of heat transfer in gas fluidized beds through the application of state-of-the-art experimental (Positron Emission Particle Tracking) and modelling (Discrete Element Method simulation) techniques.
Expected outcomes of project: New knowledge of the mechanisms of fluidized bed heat transfer. Improved the prediction of heat transfer coefficients with consequent improvements in the design and operation of fluidized bed processes.
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