New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Metallurgical Influences on Stress Corrosion Cracking (SCC) of Rock Bolts. This project seeks to understand the metallurgy of stress corrosion cracking (SCC) of rock bolts. Rock bolts are the most effective means of roof support in underground mines and, as a consequence, rock bolts are widely used in the mining industry worldwide. Failure of rock bolts by SCC has significant safety and economic implications. The consequent rock falls have the potential to kill or main any person caught undernea ....Metallurgical Influences on Stress Corrosion Cracking (SCC) of Rock Bolts. This project seeks to understand the metallurgy of stress corrosion cracking (SCC) of rock bolts. Rock bolts are the most effective means of roof support in underground mines and, as a consequence, rock bolts are widely used in the mining industry worldwide. Failure of rock bolts by SCC has significant safety and economic implications. The consequent rock falls have the potential to kill or main any person caught underneath. If a stoppage is caused of the long wall operation in a typical Australian colliery, the typical value of the lost production is of the order of a million dollars a day.Read moreRead less
High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
Bulk Mg based hydrogen storage alloys with faster activation. Bulk Mg based hydrogen storage alloys with faster activation. This project aims to improve the performance and efficiency of manufacture of magnesium-based hydrogen storage alloys, making them more cost competitive and widely useable. A hydrogen economy will reduce greenhouse gas emissions and improve air quality in urban areas. The expected outcomes are an understanding of the mechanisms governing the activation process, a necessary ....Bulk Mg based hydrogen storage alloys with faster activation. Bulk Mg based hydrogen storage alloys with faster activation. This project aims to improve the performance and efficiency of manufacture of magnesium-based hydrogen storage alloys, making them more cost competitive and widely useable. A hydrogen economy will reduce greenhouse gas emissions and improve air quality in urban areas. The expected outcomes are an understanding of the mechanisms governing the activation process, a necessary step in manufacture, and techniques to exploit these mechanisms to minimise the activation time. This is expected to develop competitive, bulk magnesium-based hydrogen storage alloys for effective and safe hydrogen storage systems.Read moreRead less
Avoiding catastrophic failure of rock bolts in underground coal mines. This project will examine the factors responsible for the emerging problem of catastrophic failure of rock bolts in underground mines in order to develop strategies for resisting such failures. The consequences of rock bolt failure are potentially enormous from both a mine safety and economic standpoint. The strategies developed are expected to not only reduce the likelihood of injury and death from rock falls but to also red ....Avoiding catastrophic failure of rock bolts in underground coal mines. This project will examine the factors responsible for the emerging problem of catastrophic failure of rock bolts in underground mines in order to develop strategies for resisting such failures. The consequences of rock bolt failure are potentially enormous from both a mine safety and economic standpoint. The strategies developed are expected to not only reduce the likelihood of injury and death from rock falls but to also reduce very expensive mine downtime and avoid costly replacement of broken rock bolts. Australian Rock Bolting Technology is now used internationally and the work will be of substantial significance both nationally and internationally. It will help maintain Australia's international prominence in this field.Read moreRead less
High performance cast magnesium alloys. Reducing the weight of cars, particularly their engines, enables substantial reductions in fuel consumption and greenhouse gas emissions. A new generation of magnesium alloys will be developed by this project for the manufacture of considerably lighter components with improved mechanical performance for powertrain and structural applications.
Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be mo ....Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be modified to produce more favourable material characteristics directly from 3D printing, preventing the need for post processing. Australian manufacturers will likely benefit through a streamlined manufacturing process resulting in increased profitability in existing markets as well as expansion into new global markets.Read moreRead less
Additive manufacturing wear-resistant products for erosive environments. Additive manufacturing wear-resistant products for erosive environments. This project aims to develop technology to manufacture large scale, wear resistant components, involving new materials, computer-aided-design and direct hybrid manufacturing comprising laser additive and machining processes. The technology could produce more wear resistant components, using new iron-based powders, designed mesoscale graded structures a ....Additive manufacturing wear-resistant products for erosive environments. Additive manufacturing wear-resistant products for erosive environments. This project aims to develop technology to manufacture large scale, wear resistant components, involving new materials, computer-aided-design and direct hybrid manufacturing comprising laser additive and machining processes. The technology could produce more wear resistant components, using new iron-based powders, designed mesoscale graded structures and microscale reinforcing phases of appropriate morphology and size. The proposed approach is expected to lead to lower cost manufacturing mining products which perform better and have a lower environmental footprint, and more competitive Australian mining manufacturing operations.Read moreRead less
Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing e ....Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing efficiencies by identifying the cause of an intermittent processing defect and implementing methods of controlling this defect. This will help BlueScope and Australia maintain a world-leading reputation for high-quality coating products for domestic and export markets.Read moreRead less
Improving the processing of low-grade copper ores . The project aims to investigate the electrochemical interaction occurring during the grinding of low-grade copper ores and understand how the interaction affects the recovery of copper minerals and rejection of waste minerals in the subsequent separation process. This project expects to generate new knowledge in the area of minerals processing and materials engineering using interdisciplinary approaches. Expected outcomes of this project includ ....Improving the processing of low-grade copper ores . The project aims to investigate the electrochemical interaction occurring during the grinding of low-grade copper ores and understand how the interaction affects the recovery of copper minerals and rejection of waste minerals in the subsequent separation process. This project expects to generate new knowledge in the area of minerals processing and materials engineering using interdisciplinary approaches. Expected outcomes of this project include cost-effective new steel products used for grinding copper ores and new chemical solutions to selectively reject waste minerals during mineral separation. This should significantly reduce the operating costs in copper processing plants and increase the copper production from low-grade copper ores.Read moreRead less