Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for man ....Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for manufacturing next generation turbofan engines. The expected outcome is the identification of innovative processing routes to provide stronger, defect-free specialty alloys for aerospace applications, vital to Australia’s advanced manufacturing.Read moreRead less
On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable productio ....On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable production and processing facilities for stainless steels, so relies on specialist overseas suppliers. This is a major risk to the industry, which stores billions of dollars’ worth of replacement parts, including stainless steels, in inventory. This project should reduce reliance on overseas steel suppliers and free up hundreds of millions of dollars of capital invested in the inventory stores of replacement stainless steel parts.Read moreRead less
Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and susta ....Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and sustainable alloy manufacturing for power generation, defence, and aerospace industries. Commercial benefits are opportunities to domestically source alloys with reduced dependency on international trade. Environmental and societal benefits include lower emissions due to better mechanical design and workforce training.Read moreRead less
Structural assembly for remote housing using fibre reinforced composites. This project aims to address construction challenges in remote housing by off-site manufacturing and on-site assembly using fibre reinforced composites and digital made-to-measure approach. Its goal is to generate interdisciplinary knowledge and practical technologies for reliable, affordable and durable housing in remote harsh environments. Intended results include innovative connections and systems with valuable understa ....Structural assembly for remote housing using fibre reinforced composites. This project aims to address construction challenges in remote housing by off-site manufacturing and on-site assembly using fibre reinforced composites and digital made-to-measure approach. Its goal is to generate interdisciplinary knowledge and practical technologies for reliable, affordable and durable housing in remote harsh environments. Intended results include innovative connections and systems with valuable understanding of their performances under various loading scenarios and accurate digital visualization for remote construction. The outcomes expect to unlock remote development, enhance our competitive strengths for manufacturing and construction industries, and further offer new solutions in post-disaster recovery applications.Read moreRead less
Improving the Performance of Lead Anodes in the Electrowinning of Copper. The aim of this project is the development of a fundamental understanding of the role of certain metal ions such as cobalt and manganese in modifying the electrochemical and corrosion performance of lead alloy materials used as anodes in the electrowinning of base metals such as copper, zinc and nickel.
The development of improved anodes will be of major benefit to the industry in terms of anode cost and particularly ener ....Improving the Performance of Lead Anodes in the Electrowinning of Copper. The aim of this project is the development of a fundamental understanding of the role of certain metal ions such as cobalt and manganese in modifying the electrochemical and corrosion performance of lead alloy materials used as anodes in the electrowinning of base metals such as copper, zinc and nickel.
The development of improved anodes will be of major benefit to the industry in terms of anode cost and particularly energy consumption. This project will lead to a better understanding of the performance of these anodes and could result in the design of improved anode materials and/or operating strategies.Read moreRead less
3-D Printed Catalytic Monoliths for Energy Efficient Carbon Conversion. Carbon Capture and Utilisation (CCU) is an essential pathway for reducing carbon in the Earth's atmosphere. However a major hurdle in the carbon utilisation part is that the conversion technologies often rely on energy derived from fossil sources. Electrification of carbon conversion processes can overcome this hurdle by providing this energy via renewables. This project aims to develop an electrically powered energy efficie ....3-D Printed Catalytic Monoliths for Energy Efficient Carbon Conversion. Carbon Capture and Utilisation (CCU) is an essential pathway for reducing carbon in the Earth's atmosphere. However a major hurdle in the carbon utilisation part is that the conversion technologies often rely on energy derived from fossil sources. Electrification of carbon conversion processes can overcome this hurdle by providing this energy via renewables. This project aims to develop an electrically powered energy efficient catalytic process for carbon conversion. A modular 3-D printed monolithic catalytic reactor prototype powered by induction or resistive heating will be developed to minimise energy loss in the carbon conversion process. An expected outcome of this project is translation of this prototype in a CCU pilot scale facility.Read moreRead less
Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW ....Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW anodes which will lead to energy savings, which in turn, will result in a cleaner overall production cycle, major emission reductions and cost savings. The expected outcomes of this project are targeted at the development of new and advanced anode materials.Read moreRead less
Quantitative structural health assessment of large membrane-like structures. This project aims to develop a new approach, based on remote sensing and computational modelling, to assess and manage the structural health of large floating covers used for odour control and biogas harvesting to prevent unexpected failures. The project has potential benefits for high-value-added manufacturing and maintenance of these floating covers by Australian industry.
metal hydride reactors for high temperature thermochemical heat storage. The aim of this project is to develop a laboratory-based prototype for energy storage in concentrating solar power (CSP) systems using metal hydrides as a chemical energy storage medium. The successful development of cost-effective energy storage technologies is expected to dramatically increase the deployability of CSP systems and this, in turn, will greatly enhance our capacity to reduce reliance on fossil fuels. The outc ....metal hydride reactors for high temperature thermochemical heat storage. The aim of this project is to develop a laboratory-based prototype for energy storage in concentrating solar power (CSP) systems using metal hydrides as a chemical energy storage medium. The successful development of cost-effective energy storage technologies is expected to dramatically increase the deployability of CSP systems and this, in turn, will greatly enhance our capacity to reduce reliance on fossil fuels. The outcomes of the project are planned to be used towards the development of a commercially viable solar thermal energy storage system. The project also plans to conduct fundamental research into the development of new high-temperature metal hydrides suitable for energy storage in CSP systems.Read moreRead less
Concentrating solar thermal energy storage using metal hydrides. This project will investigate energy storage for concentrating solar thermal energy systems. These systems can be used to efficiently generate electricity in remote locations, day and night, using solar energy. The solar energy is converted to heat energy and then chemical energy stored in a metal-hydrogen compound.