Development of Ultrahigh Strength Magnesium Extrusion Alloys for Manufacturing Lightweight Aircraft Framework. Australian Federal and State Governments and the private sector have made substantial investments in magnesium metal and alloys in the past 10 years in order to establish a magnesium industry that can bring Australia the wealth that has been generated by the iron and aluminium industries. One of the key steps to achieve this goal is to continuously and substantially increase the interna ....Development of Ultrahigh Strength Magnesium Extrusion Alloys for Manufacturing Lightweight Aircraft Framework. Australian Federal and State Governments and the private sector have made substantial investments in magnesium metal and alloys in the past 10 years in order to establish a magnesium industry that can bring Australia the wealth that has been generated by the iron and aluminium industries. One of the key steps to achieve this goal is to continuously and substantially increase the international demand for the magnesium metal which is currently only 1/1700 that of iron and 1/50 that of aluminium. This project has the potential to increase the international magnesium market and to provide a platform for overseas commercialisation of Australian technologies.Read moreRead less
Reducing the environmental impact of steel making through direct strip casting. This project will investigate direct strip casting of steel, a technology that reduces the environmental footprint of liquid steel processing by up to 90 per cent. With the industry partner Baosteel, the project hopes to expand the application of this process to more steel grades and to also assess possible new steel grades with improved properties.
Batch annealing of 3rd generation advanced high strength steels. This project is focused on resolving processing issues to deliver advanced high strength steels. These materials will be invaluable for car manufacturers, who are looking for ways to lighten cars and increase fuel efficiency to comply with legislation on carbon dioxide emissions from automobiles. The use of breakthrough third generation advanced high strength steels may allow a reduction in mass of 10–20 per cent over existing grad ....Batch annealing of 3rd generation advanced high strength steels. This project is focused on resolving processing issues to deliver advanced high strength steels. These materials will be invaluable for car manufacturers, who are looking for ways to lighten cars and increase fuel efficiency to comply with legislation on carbon dioxide emissions from automobiles. The use of breakthrough third generation advanced high strength steels may allow a reduction in mass of 10–20 per cent over existing grades. However, these new steels require modifications to their processing compared with existing steel grades and new questions about how the microstructure evolves during processing must be answered before the processes can be optimised and the new steels can go into production.Read moreRead less
Composite Structures of High-Strength Steel and Concrete. This project plans to investigate the use in building frames of composite steel-concrete members that use high-strength steel (HSS) instead of mild steel (MS). HSS is finding increased use in construction, and HSS has a much greater strength-to-weight ratio than MS, leading to lighter composite structures, less material usage and smaller foundations. Overall, this reduces the cost and carbon footprint of steel-framed buildings. The invest ....Composite Structures of High-Strength Steel and Concrete. This project plans to investigate the use in building frames of composite steel-concrete members that use high-strength steel (HSS) instead of mild steel (MS). HSS is finding increased use in construction, and HSS has a much greater strength-to-weight ratio than MS, leading to lighter composite structures, less material usage and smaller foundations. Overall, this reduces the cost and carbon footprint of steel-framed buildings. The investigation is planned to involve physical testing, numerical studies, developing structural models and crafting design guidance for T-beams, columns and joints. The major intended outcome of the project is design guidance that will support the expanded use of HSS.Read moreRead less
On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable productio ....On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable production and processing facilities for stainless steels, so relies on specialist overseas suppliers. This is a major risk to the industry, which stores billions of dollars’ worth of replacement parts, including stainless steels, in inventory. This project should reduce reliance on overseas steel suppliers and free up hundreds of millions of dollars of capital invested in the inventory stores of replacement stainless steel parts.Read moreRead less
The design of new die-castable bulk metallic glasses exhibiting superior mechanical performance. The most dramatic illustration of non-equilibrium processing of a metal is the formation of an amorphous solid that can possess physical and/or functional properties superior to its equilibrium crystalline counterpart. This project will generate new types of net-shape-processed amorphous alloys with an excellent combination of properties.
Atomic-scale insights into interfaces in ultrafine-grained, low-solute alloys. This project will involve the development and application of innovative advanced microscopy methods for the study of the stability of new, ultrafine-grained alloys. This will allow the design of new alloys with exceptional properties for structural applications in environments that require ultra-high performance.
Fundamentals of an Innovative Technology for Solar Silicon Production. Australia is a world leader in research in photovoltaic technology for solar energy. However, Australia does not produce solar grade silicon. The proposed project will develop a novel frontier technology which will cut the solar silicon production cost by 50%. This will enhance Australia's capacity to power a world-class photovoltaic industry of the future and build on Australia's strengths in research and innovation. Applica ....Fundamentals of an Innovative Technology for Solar Silicon Production. Australia is a world leader in research in photovoltaic technology for solar energy. However, Australia does not produce solar grade silicon. The proposed project will develop a novel frontier technology which will cut the solar silicon production cost by 50%. This will enhance Australia's capacity to power a world-class photovoltaic industry of the future and build on Australia's strengths in research and innovation. Application of the technology will contribute to achieving national target of 6.74 GW photovoltaic solar power capacity by 2020; this will reduce 9.32 million tonnes/year of CO2 emission (the Australian photovoltaic industry roadmap) and contribute to an environmentally sustainable Australia.Read moreRead less
Development of economical beam-column connections for robust composite steel-concrete structural frames. The proposed construction systems will offer a competitive and more robust alternative for developers, building owners and occupants. The successful development of the proposed construction systems will lead to an increased market for blind bolts, steel circular hollow sections, steel Universal Beams and metal decking. An added benefit of the proposed systems is an anticipated improvement in ....Development of economical beam-column connections for robust composite steel-concrete structural frames. The proposed construction systems will offer a competitive and more robust alternative for developers, building owners and occupants. The successful development of the proposed construction systems will lead to an increased market for blind bolts, steel circular hollow sections, steel Universal Beams and metal decking. An added benefit of the proposed systems is an anticipated improvement in performance, relative to existing systems, under low probability, high consequence events such as 2500-year return period level earthquakes (in the relevant region) or blast loading. These unique and innovative structural solutions should drive the competitive advantage of Australian engineers in international markets.Read moreRead less
Reducing tool wear through novel surface treatments and improved lubrication. High strength steels can be used to make vehicles lighter and safer but forming them into parts requires large forces. This can lead to problems with tool wear and poor surface finish. This project will lead to improved understanding of what makes a lubricant effective and how to design a tool surface to reduce wear. This new knowledge will lead to improved tool designs and products. The competitiveness of the Australi ....Reducing tool wear through novel surface treatments and improved lubrication. High strength steels can be used to make vehicles lighter and safer but forming them into parts requires large forces. This can lead to problems with tool wear and poor surface finish. This project will lead to improved understanding of what makes a lubricant effective and how to design a tool surface to reduce wear. This new knowledge will lead to improved tool designs and products. The competitiveness of the Australian automotive manufacturing industry will be improved and there will be benefits for the local tooling industry, especially in the competition for overseas markets.Read moreRead less