Fibre-reinforced composites: Single-crystal mullite fibres from topaz. The project aims to develop the means of fabricating single-crystal mullite fibres from topaz that are suitable for reinforcement of metal and ceramic matrix composites. Single-crystal mullite is the most sought after fibrous additive, but is not available commercially. It is expected to attract an immediate clientele in laboratories and companies servicing the aviation industry and the military. This will allow large depos ....Fibre-reinforced composites: Single-crystal mullite fibres from topaz. The project aims to develop the means of fabricating single-crystal mullite fibres from topaz that are suitable for reinforcement of metal and ceramic matrix composites. Single-crystal mullite is the most sought after fibrous additive, but is not available commercially. It is expected to attract an immediate clientele in laboratories and companies servicing the aviation industry and the military. This will allow large deposit of topaz in Torrington, NSW to be used to develop a high-value niche product (fibres) and a large-volume, low-value product (fluoride). This will provide significant economic and environmental benefits and it addresses the research priorities - Resources and Advanced Manufacturing.Read moreRead less
Application of Water Based Fractionation in the Assessment of Metallurgical Coal. The metallurgical coal market (13% of coal market) is highly specialized, and competitive. The coal, which is utilized as a reducing agent in iron making, represents more than 52% of Australian coal exports. This study addresses growing evidence that organic liquids used to fractionate and in turn assess metallurgical coals lead to negative assessments, hence loss of markets, and lost opportunities. A new water bas ....Application of Water Based Fractionation in the Assessment of Metallurgical Coal. The metallurgical coal market (13% of coal market) is highly specialized, and competitive. The coal, which is utilized as a reducing agent in iron making, represents more than 52% of Australian coal exports. This study addresses growing evidence that organic liquids used to fractionate and in turn assess metallurgical coals lead to negative assessments, hence loss of markets, and lost opportunities. A new water based fractionation method will be established, and a systematic investigation into the effects of the organic liquids will be undertaken. These results will be used to build a case for replacing the organic liquids used in the industry, which are known to have negative health and environmental impacts. Read moreRead less
Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and ....Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and wider community. New separation technologies that could benefit the minerals industries and other key industries should follow. The project will also result in the education and training of two postgraduate students, and the advancement of two postdoctoral researchers in this area of industry. Read moreRead less
Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by ....Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by chemical reactions to the slag phase. The outcomes are intended to enable copper smelters to maximise direct copper recovery, reduce copper production costs and increase the productivity of the smelting process.Read moreRead less
Designing starches for increased productivity in mineral flotation. Designing starches for increased productivity in mineral flotation. This project aims to understand the process of starch-mineral surface interactions, and design and develop tailored starch depressant/flocculant biopolymers for mineral beneficiation via the froth flotation process. Natural and modified starches are used as depressants and flocculants in mineral flotation, but scientists lack knowledge of mechanisms describing s ....Designing starches for increased productivity in mineral flotation. Designing starches for increased productivity in mineral flotation. This project aims to understand the process of starch-mineral surface interactions, and design and develop tailored starch depressant/flocculant biopolymers for mineral beneficiation via the froth flotation process. Natural and modified starches are used as depressants and flocculants in mineral flotation, but scientists lack knowledge of mechanisms describing starch-mineral surface interactions, particularly how they process base metal sulphides. This project also intends to develop starch characterisation techniques and novel methods for modifying starch structures and functionalities. Anticipated outcomes are new novel manufacturing applications for starch in Australia.Read moreRead less
Reducing the deleterious impacts of clay particle interactions with valuable minerals in copper and gold processing. This project seeks to understand the rheological behaviour of clay minerals and the effect of the viscosity caused by clay minerals on gas dispersion, the transport of network structures and the locking of the structures in the froth in mineral flotation. Novel methods will be developed to improve flotation separation by reducing the viscosity.
Hot stage separation of non-ferrous fraction during iron ore reduction. The project aims to provide in-situ investigation of the behaviour and properties of the non-ferrous fraction in iron ore during reduction. The results aim to allow industry to: improve the quality of the final metallic iron product; economically separate and recover high-value non-ferrous impurities in the iron ore; reduce waste generated by ironmaking; and enable utilisation of, and add value to, iron ores that currently a ....Hot stage separation of non-ferrous fraction during iron ore reduction. The project aims to provide in-situ investigation of the behaviour and properties of the non-ferrous fraction in iron ore during reduction. The results aim to allow industry to: improve the quality of the final metallic iron product; economically separate and recover high-value non-ferrous impurities in the iron ore; reduce waste generated by ironmaking; and enable utilisation of, and add value to, iron ores that currently are not commercially viable due to their high impurity levels and low iron contents. The project aims to help expand the mining potential of the currently unviable iron ore deposits and enable industry to maintain the economic benefits from iron ore production in the years to come.Read moreRead less
Three-dimensional flotation of fine particles. Three-dimensional flotation of fine particles. This project aims to research three-dimensional flotation of fine particles under both batch and continuous steady state conditions. In flotation, fine hydrophobic particles adhere to the two-dimensional surface of rising air bubbles, forming concentrate. In three-dimensional flotation, however, the particles adhere to and become embedded in a novel binder, forming a highly buoyant product. The process ....Three-dimensional flotation of fine particles. Three-dimensional flotation of fine particles. This project aims to research three-dimensional flotation of fine particles under both batch and continuous steady state conditions. In flotation, fine hydrophobic particles adhere to the two-dimensional surface of rising air bubbles, forming concentrate. In three-dimensional flotation, however, the particles adhere to and become embedded in a novel binder, forming a highly buoyant product. The process is very selective and arguably 1000 times faster than conventional flotation. The project is expected to provide the knowledge required to achieve scale-up, so the technology can be used to recover high value product from tailings waste, eliminating the capital impediment and possibly transforming the entire mining industry.Read moreRead less
Depressing pyrite in selective flotation of complex polymetallic ores . This project aims to understand the reactions taking place on the major gangue (waste) mineral during the recovery of base-metal and precious minerals. The mining industry is processing low grade complex ores and experiencing difficulties in rejecting gangue minerals in mineral separation and metal extraction plants. The project will develop new technologies that manipulate these reactions to achieve mineral separation and ....Depressing pyrite in selective flotation of complex polymetallic ores . This project aims to understand the reactions taking place on the major gangue (waste) mineral during the recovery of base-metal and precious minerals. The mining industry is processing low grade complex ores and experiencing difficulties in rejecting gangue minerals in mineral separation and metal extraction plants. The project will develop new technologies that manipulate these reactions to achieve mineral separation and metal extraction efficiently and economically. These technologies may provide value in processing low quality complex polymetallic resources using low quality water, whilst halving the operating costs of mineral concentrators and providing corresponding reductions in harmful emissions.Read moreRead less
Improving the processing of low-grade copper ores . The project aims to investigate the electrochemical interaction occurring during the grinding of low-grade copper ores and understand how the interaction affects the recovery of copper minerals and rejection of waste minerals in the subsequent separation process. This project expects to generate new knowledge in the area of minerals processing and materials engineering using interdisciplinary approaches. Expected outcomes of this project includ ....Improving the processing of low-grade copper ores . The project aims to investigate the electrochemical interaction occurring during the grinding of low-grade copper ores and understand how the interaction affects the recovery of copper minerals and rejection of waste minerals in the subsequent separation process. This project expects to generate new knowledge in the area of minerals processing and materials engineering using interdisciplinary approaches. Expected outcomes of this project include cost-effective new steel products used for grinding copper ores and new chemical solutions to selectively reject waste minerals during mineral separation. This should significantly reduce the operating costs in copper processing plants and increase the copper production from low-grade copper ores.Read moreRead less