Fibre-reinforced composites: Single-crystal mullite fibres from topaz. The project aims to develop the means of fabricating single-crystal mullite fibres from topaz that are suitable for reinforcement of metal and ceramic matrix composites. Single-crystal mullite is the most sought after fibrous additive, but is not available commercially. It is expected to attract an immediate clientele in laboratories and companies servicing the aviation industry and the military. This will allow large depos ....Fibre-reinforced composites: Single-crystal mullite fibres from topaz. The project aims to develop the means of fabricating single-crystal mullite fibres from topaz that are suitable for reinforcement of metal and ceramic matrix composites. Single-crystal mullite is the most sought after fibrous additive, but is not available commercially. It is expected to attract an immediate clientele in laboratories and companies servicing the aviation industry and the military. This will allow large deposit of topaz in Torrington, NSW to be used to develop a high-value niche product (fibres) and a large-volume, low-value product (fluoride). This will provide significant economic and environmental benefits and it addresses the research priorities - Resources and Advanced Manufacturing.Read moreRead less
Improving the processing of low quality iron ores by the modification of particle interactions. This project is aimed at modifying particle interactions to selectively stabilise or destabilise minerals during grinding and subsequent separation of low quality iron ores. The project will lead to improving grinding energy efficiency, increasing iron mineral production and reducing the impact of iron ore tailings on health and environment.
Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by ....Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by chemical reactions to the slag phase. The outcomes are intended to enable copper smelters to maximise direct copper recovery, reduce copper production costs and increase the productivity of the smelting process.Read moreRead less
Designing starches for increased productivity in mineral flotation. Designing starches for increased productivity in mineral flotation. This project aims to understand the process of starch-mineral surface interactions, and design and develop tailored starch depressant/flocculant biopolymers for mineral beneficiation via the froth flotation process. Natural and modified starches are used as depressants and flocculants in mineral flotation, but scientists lack knowledge of mechanisms describing s ....Designing starches for increased productivity in mineral flotation. Designing starches for increased productivity in mineral flotation. This project aims to understand the process of starch-mineral surface interactions, and design and develop tailored starch depressant/flocculant biopolymers for mineral beneficiation via the froth flotation process. Natural and modified starches are used as depressants and flocculants in mineral flotation, but scientists lack knowledge of mechanisms describing starch-mineral surface interactions, particularly how they process base metal sulphides. This project also intends to develop starch characterisation techniques and novel methods for modifying starch structures and functionalities. Anticipated outcomes are new novel manufacturing applications for starch in Australia.Read moreRead less
Development of a novel process for recovering fluoride from spent pot-lining as AlF2(OH) using industrial waste solutions. Every year approximately 40,000 tonnes of a hazardous waste known as spent pot-lining is generated by Australia’s aluminium industry. It contains significant levels of leachable cyanide and fluoride and is currently being stored awaiting a suitable treatment technology. This project will develop a novel low-energy and low-cost process for extracting the fluoride as a usefu ....Development of a novel process for recovering fluoride from spent pot-lining as AlF2(OH) using industrial waste solutions. Every year approximately 40,000 tonnes of a hazardous waste known as spent pot-lining is generated by Australia’s aluminium industry. It contains significant levels of leachable cyanide and fluoride and is currently being stored awaiting a suitable treatment technology. This project will develop a novel low-energy and low-cost process for extracting the fluoride as a useful aluminium fluoride product that can be recycled back into the aluminium industry; destroy the cyanide; and recover other components for use in the metallurgical industry. If commercialised the benefit will be an end to the stockpiling of spent pot-lining in Australia, a more sustainable aluminium industry, and protection of the world’s natural fluoride resources.Read moreRead less
Three-dimensional flotation of fine particles. Three-dimensional flotation of fine particles. This project aims to research three-dimensional flotation of fine particles under both batch and continuous steady state conditions. In flotation, fine hydrophobic particles adhere to the two-dimensional surface of rising air bubbles, forming concentrate. In three-dimensional flotation, however, the particles adhere to and become embedded in a novel binder, forming a highly buoyant product. The process ....Three-dimensional flotation of fine particles. Three-dimensional flotation of fine particles. This project aims to research three-dimensional flotation of fine particles under both batch and continuous steady state conditions. In flotation, fine hydrophobic particles adhere to the two-dimensional surface of rising air bubbles, forming concentrate. In three-dimensional flotation, however, the particles adhere to and become embedded in a novel binder, forming a highly buoyant product. The process is very selective and arguably 1000 times faster than conventional flotation. The project is expected to provide the knowledge required to achieve scale-up, so the technology can be used to recover high value product from tailings waste, eliminating the capital impediment and possibly transforming the entire mining industry.Read moreRead less
A Fundamental Study of the Breakage of Gibbsite and Smelter Grade Alumina. This project aims to develop a fundamental understanding of the cracking of gibbsite and smelter grade alumina, thus providing useful guidance for the alumina refineries to control the particle size distribution of the smelter grade alumina. This addresses an important issue in alumina refineries in terms of providing a high quality product for the downstream aluminium smelter.
Particle Transport and Separation in High Aspect Ratio Inclined Channels. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish new options for the processing of particles as large as 50mm, and smaller than 50 microns in size, and hence significantly extend the operating size range of the Reflux Classifier. The development of new resources, especially those of ....Particle Transport and Separation in High Aspect Ratio Inclined Channels. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish new options for the processing of particles as large as 50mm, and smaller than 50 microns in size, and hence significantly extend the operating size range of the Reflux Classifier. The development of new resources, especially those of poorer grade, requires more effective separation technology. Success in this project will significantly benefit the end users of the technology and also contribute to Australia's Mining Services industry.Read moreRead less
Reducing the deleterious impacts of clay particle interactions with valuable minerals in copper and gold processing. This project seeks to understand the rheological behaviour of clay minerals and the effect of the viscosity caused by clay minerals on gas dispersion, the transport of network structures and the locking of the structures in the froth in mineral flotation. Novel methods will be developed to improve flotation separation by reducing the viscosity.
Hot stage separation of non-ferrous fraction during iron ore reduction. The project aims to provide in-situ investigation of the behaviour and properties of the non-ferrous fraction in iron ore during reduction. The results aim to allow industry to: improve the quality of the final metallic iron product; economically separate and recover high-value non-ferrous impurities in the iron ore; reduce waste generated by ironmaking; and enable utilisation of, and add value to, iron ores that currently a ....Hot stage separation of non-ferrous fraction during iron ore reduction. The project aims to provide in-situ investigation of the behaviour and properties of the non-ferrous fraction in iron ore during reduction. The results aim to allow industry to: improve the quality of the final metallic iron product; economically separate and recover high-value non-ferrous impurities in the iron ore; reduce waste generated by ironmaking; and enable utilisation of, and add value to, iron ores that currently are not commercially viable due to their high impurity levels and low iron contents. The project aims to help expand the mining potential of the currently unviable iron ore deposits and enable industry to maintain the economic benefits from iron ore production in the years to come.Read moreRead less