Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on ....Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on land and sea. A laboratory-scale process will be developed and tested at a larger scale. The new knowledge that is gained will be essential for the successful introduction of the new technology into the Australian coal industry.Read moreRead less
Future polymetallic processing through lead smelting, recycling, refining. The aim of the project is to provide new data and thermodynamic modelling tools to be used in the development of the next generation of lead metal smelting, refining and recycling processes used to recycle electronic materials, process hazardous wastes and recover valuable metals. The intention is to combine recently developed experimental techniques with the latest advances in FactSage chemical thermodynamic modelling to ....Future polymetallic processing through lead smelting, recycling, refining. The aim of the project is to provide new data and thermodynamic modelling tools to be used in the development of the next generation of lead metal smelting, refining and recycling processes used to recycle electronic materials, process hazardous wastes and recover valuable metals. The intention is to combine recently developed experimental techniques with the latest advances in FactSage chemical thermodynamic modelling to overcome long-standing experimental and modelling obstacles. The new experimental data and databases are intended to provide important information on high-temperature chemistry of complex phase equilibria and on the distribution of minor elements in multiphase systems.Read moreRead less
Sustainable usage of dredged clay materials as land reclamation fills. Millions of cubic metres of dredged materials are removed from river and sea beds every year in dredging projects. It is common to dump a significant portion of the dredged spoils into the sea which can result in serious environmental problems such as deterioration of water quality, damage to aquatic habitats, disruption of ecosystems and dispersion of fine clay particles in seawater. The proposed use of dredged clays as land ....Sustainable usage of dredged clay materials as land reclamation fills. Millions of cubic metres of dredged materials are removed from river and sea beds every year in dredging projects. It is common to dump a significant portion of the dredged spoils into the sea which can result in serious environmental problems such as deterioration of water quality, damage to aquatic habitats, disruption of ecosystems and dispersion of fine clay particles in seawater. The proposed use of dredged clays as land reclamation fill will lead to a substantial reduction in or even eliminate the need for dumping dredged clays into offshore dumping locations. The stabilized dredged clays have great potential if their geotechnical characteristics are adequately understood.Read moreRead less
Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and ....Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and wider community. New separation technologies that could benefit the minerals industries and other key industries should follow. The project will also result in the education and training of two postgraduate students, and the advancement of two postdoctoral researchers in this area of industry. Read moreRead less
Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing an ....Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing and reduced-order state observer, supported by lab/plant experiments, and collaborating with two industry partners from coal and steel industries. The project outcomes including codes, models and raceway control strategies can help promote Australian metallurgical coal's global markets and ultimately the Australian economy.Read moreRead less
In-situ Characterisation of Coal from Coal Seam Gas Developments. We aim to develop advanced methods for determination of coal properties required for optimising gas recovery, scheduling future developments and water management by Queensland Gas Company. We will characterise multiphase flow of gas and water in coal cores by Positron Emission Tomography and flooding experiments. Advancement in knowledge is achieved by using massive data from 4D-imaging to predict evolution of petrophysical proper ....In-situ Characterisation of Coal from Coal Seam Gas Developments. We aim to develop advanced methods for determination of coal properties required for optimising gas recovery, scheduling future developments and water management by Queensland Gas Company. We will characterise multiphase flow of gas and water in coal cores by Positron Emission Tomography and flooding experiments. Advancement in knowledge is achieved by using massive data from 4D-imaging to predict evolution of petrophysical properties at in situ condition in different types of coal. This will future proof Australia as the world’s largest exporter of natural gas and will provide significant benefit for the industry in satisfying domestic gas security, maintaining international commitment and addressing environmental concerns. Read moreRead less
A novel low-energy process route for primary copper production utilising synergistic hydro- and pyro-metallurgical processes. With increasing demand for copper metal, there is an urgent need to find new ways to efficiently treat lower grade ores. The new process offers a way of significantly reducing energy consumption and greenhouse gas emissions in primary copper production and making more efficient use of the world's copper resources.
Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by ....Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by chemical reactions to the slag phase. The outcomes are intended to enable copper smelters to maximise direct copper recovery, reduce copper production costs and increase the productivity of the smelting process.Read moreRead less
Microbiologically Induced Stress Corrosion Cracking in Underground Mines. Premature brittle failure of rock & cable bolts due to stress corrosion cracking can cause fatalities and serious damage, and has been reported in several mining operations across Australia and world-wide. The evidence suggests that microbial activity is a contributing factor. The project aims to implement experimental methodologies to determine the specific conditions responsible for bolt failure and develop novel prevent ....Microbiologically Induced Stress Corrosion Cracking in Underground Mines. Premature brittle failure of rock & cable bolts due to stress corrosion cracking can cause fatalities and serious damage, and has been reported in several mining operations across Australia and world-wide. The evidence suggests that microbial activity is a contributing factor. The project aims to implement experimental methodologies to determine the specific conditions responsible for bolt failure and develop novel prevention techniques applicable in underground mines. The benefits of this research will be improved understanding of the environment causing catastrophic failure of bolts and avoidance of potential hazards & economic loss in mining projects. This will lead to improved safety & increased productivity in mining operations.Read moreRead less
Metallurgical Influences on Stress Corrosion Cracking (SCC) of Rock Bolts. This project seeks to understand the metallurgy of stress corrosion cracking (SCC) of rock bolts. Rock bolts are the most effective means of roof support in underground mines and, as a consequence, rock bolts are widely used in the mining industry worldwide. Failure of rock bolts by SCC has significant safety and economic implications. The consequent rock falls have the potential to kill or main any person caught undernea ....Metallurgical Influences on Stress Corrosion Cracking (SCC) of Rock Bolts. This project seeks to understand the metallurgy of stress corrosion cracking (SCC) of rock bolts. Rock bolts are the most effective means of roof support in underground mines and, as a consequence, rock bolts are widely used in the mining industry worldwide. Failure of rock bolts by SCC has significant safety and economic implications. The consequent rock falls have the potential to kill or main any person caught underneath. If a stoppage is caused of the long wall operation in a typical Australian colliery, the typical value of the lost production is of the order of a million dollars a day.Read moreRead less