Innovative zero-energy membrane technologies to reduce water consumption in the dairy industry. The Australian dairy industry not only plays a critical role in our way of life, but processed dairy products contribute to 12% or $3.27b to Australia's export revenue. It has learnt to adapt to changing market demands through innovative membrane technologies, but now energy and water are key issues. This project aims to reduce water consumption in dairy processing by treating waste streams using nove ....Innovative zero-energy membrane technologies to reduce water consumption in the dairy industry. The Australian dairy industry not only plays a critical role in our way of life, but processed dairy products contribute to 12% or $3.27b to Australia's export revenue. It has learnt to adapt to changing market demands through innovative membrane technologies, but now energy and water are key issues. This project aims to reduce water consumption in dairy processing by treating waste streams using novel membrane processes including membrane distillation. The energy is supplied from low grade waste heat, offsetting the need to supply more power to the plant. Reducing the need for water in a zero-energy way will ensure the thriving dairy industry remains cost competitive and an integral part of Australia's culture and economy.Read moreRead less
Design of granule microstructure in fluidised bed granulation: Modelling & experimental realisation. Production of granules with engineered microstructure is a common industrial problem. This project focuses on understanding how to control the microstructure of granules - including size, porosity, composition - produced by fluidised bed granulation by developing systematic, science based design rules. Designer granules can be used to develop and fast-track the development of innovative microstru ....Design of granule microstructure in fluidised bed granulation: Modelling & experimental realisation. Production of granules with engineered microstructure is a common industrial problem. This project focuses on understanding how to control the microstructure of granules - including size, porosity, composition - produced by fluidised bed granulation by developing systematic, science based design rules. Designer granules can be used to develop and fast-track the development of innovative microstructured products for niche markets and the next generation of high-value agricultural, food and pharmaceutical industries. This unique project clearly contributes to the National Research Priority of 'Frontier Technologies' and will further enhance Australia's world-class excellence in both powder fluidisation and granulation research.Read moreRead less
Towards New Functionality in Dairy Ingredients. The Australian dairy industry plays a significant part in the nation’s economy, with almost $3 billion in export revenue in 2016-2017. Powdered dairy products extend shelf life and ease of transport, with >20% annual growth in premium products, such as milk protein concentrates and infant formula powders. This project aims to support the development of value-added dairy powders by investigating the impact of a novel high pressure processing technol ....Towards New Functionality in Dairy Ingredients. The Australian dairy industry plays a significant part in the nation’s economy, with almost $3 billion in export revenue in 2016-2017. Powdered dairy products extend shelf life and ease of transport, with >20% annual growth in premium products, such as milk protein concentrates and infant formula powders. This project aims to support the development of value-added dairy powders by investigating the impact of a novel high pressure processing technology in enhancing the properties of dairy powders and/or introducing new functionality. Successful outcomes will help expand the offering of high value dairy ingredients and thus increase the global competitiveness of Australian dairy manufacturing.Read moreRead less
Predictive Tools for Effective Spray Drying of Heat Sensitive Dairy Powders. This project is a joint international effort between Monash University, the Institute of Dairy Ingredients Processing at South Dakota State University, and the Dairy Research Institute to address challenges in achieving optimum spray drying conditions for heat sensitive dairy powders, such as milk protein concentrates and whey powders. The new modelling tool aims to help in predicting effective spray drying conditions t ....Predictive Tools for Effective Spray Drying of Heat Sensitive Dairy Powders. This project is a joint international effort between Monash University, the Institute of Dairy Ingredients Processing at South Dakota State University, and the Dairy Research Institute to address challenges in achieving optimum spray drying conditions for heat sensitive dairy powders, such as milk protein concentrates and whey powders. The new modelling tool aims to help in predicting effective spray drying conditions to produce powders with improved solubility, emulsification, and heat stability properties. It is expected that the dairy industry will benefit from the use of this technology to deliver milk powders with improved quality, functionality, and shelf-life.Read moreRead less
A fundamental study of milk ultrafiltration. The Dairy Industry is one of Australia's largest domestic and export industries. The fundamental knowledge and models developed in this project will be used to optimise dairy membrane processing. This will reduce water and energy use to improve the global competitiveness and reduce the environmental impact of the Australian Dairy Industry.
Developing a smart supervisory control system for pan stage operations in sugar factories. This project aims to develop a prototype smart supervisory control system for pan stage crystallisation operations in raw sugar processing. Intelligent systems technologies will be tailored to provide a standardised approach for pan operations by using key process measurements and combining them with the collective expertise and knowledge of pan operators. This project will lead to a significant advance in ....Developing a smart supervisory control system for pan stage operations in sugar factories. This project aims to develop a prototype smart supervisory control system for pan stage crystallisation operations in raw sugar processing. Intelligent systems technologies will be tailored to provide a standardised approach for pan operations by using key process measurements and combining them with the collective expertise and knowledge of pan operators. This project will lead to a significant advance in the development of intelligent systems techniques for industrial applications and provide a better decision making strategy for pan stage operations with the benefit of reduced costs of sugar manufacture and increased profitability of the Australian sugar industry.Read moreRead less
Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in ....Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in a CSR sugar mill so that the fibre residue from sugar cane can be used to gain maximum efficiency in generating energy supplies in the sugar mill. If the project succeeds, other sugar mills from CSR would implement the advanced control system.Read moreRead less
The Effective Treatment of Hot Dip Galvanizing Effluent Streams. Hot Dip galvanizing effluent represents a significant environmental hazard. This wastewater is currently trucked offsite and treated by contractors to precipitate a heavy metal sludge that is disposed of through landfill. Industrial Galvanisers, as the largest hot dip galvanizing company within Australia, are keen to eliminate this hazard. We will consider the use of an innovative membrane based process for this purpose; to recover ....The Effective Treatment of Hot Dip Galvanizing Effluent Streams. Hot Dip galvanizing effluent represents a significant environmental hazard. This wastewater is currently trucked offsite and treated by contractors to precipitate a heavy metal sludge that is disposed of through landfill. Industrial Galvanisers, as the largest hot dip galvanizing company within Australia, are keen to eliminate this hazard. We will consider the use of an innovative membrane based process for this purpose; to recover valuable zinc and iron compounds from the effluent and allow the water to be re-utilised. If successful, this project will lead to a pilot plant wastewater treatment plant being constructed at an Industrial Galvanizers site.Read moreRead less
The Treatment Of Galvanizing Wastewater: Delivering An Environmentally And Economically Sustainable Approach. This project will investigate a process to treat wastewater from industrial galvanizing sites around Australia. When implemented, the process will substantially reduce the consumption of acid and fresh water at these sites. Further, the process will recover the zinc content of the wastewater in a saleable form and can also generate ferric chloride for sale as a water treatment chemical. ....The Treatment Of Galvanizing Wastewater: Delivering An Environmentally And Economically Sustainable Approach. This project will investigate a process to treat wastewater from industrial galvanizing sites around Australia. When implemented, the process will substantially reduce the consumption of acid and fresh water at these sites. Further, the process will recover the zinc content of the wastewater in a saleable form and can also generate ferric chloride for sale as a water treatment chemical. The quantity of heavy metals disposed to landfill will also be dramatically reduced. Scientific knowledge of multicomponent liquid-liquid equilibria will be of value to a wider range of solvent extraction processes including zinc and copper metal refining.Read moreRead less
Production of Concentrated Fresh Milk Products. This project focuses on developing production processes for concentrated fresh milk ingredients for the international market. Ultrafiltration of whole milk solutions will be extended to maximise the product protein concentration. Electrodialysis and nanofiltration will be tailored to separate salts from lactose and produce 'designer' products with minimum wastage and energy consumption. Production of lactitol from dairy lactose, a potential new man ....Production of Concentrated Fresh Milk Products. This project focuses on developing production processes for concentrated fresh milk ingredients for the international market. Ultrafiltration of whole milk solutions will be extended to maximise the product protein concentration. Electrodialysis and nanofiltration will be tailored to separate salts from lactose and produce 'designer' products with minimum wastage and energy consumption. Production of lactitol from dairy lactose, a potential new manufacturing operation for Australia, will be assessed. This project will result in diversion of quality ingredients from commodity markets to products with significant added value. The Korumburra region will benefit financially and socially from expansion in the local dairy industry.
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