Manufacture of precision optical components: ground-breaking through innovative constitutive modeling. It has been a worldwide challenge to make high precision optical elements using glass moulding though it is the most effective process. This project aims to develop a novel way to optimise precision glass moulding processes. The success of this research will significantly reduce the development cost and improve the quality of the moulding products.
An intelligent design support system for manufacturing of palletising machinery. The food and beverage manufacturing process in most Australian enterprises is a highly automated process, where food cartons, bottles or cans are required to move at a controlled speed for filling or assembly operations. These operations require highly efficient and reliable material handling machinery such as palletising systems. The outcome of this research will be of direct economic benefit to Australian manuf ....An intelligent design support system for manufacturing of palletising machinery. The food and beverage manufacturing process in most Australian enterprises is a highly automated process, where food cartons, bottles or cans are required to move at a controlled speed for filling or assembly operations. These operations require highly efficient and reliable material handling machinery such as palletising systems. The outcome of this research will be of direct economic benefit to Australian manufacturers and suppliers of such machinery in reducing the cost and lead time of designing and delivering highly automated flexible palletising and de-palletising systems with maximum performance.Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
New Optimisation and Control Technologies for Milk Powder Manufacturing Processes. Advanced optimisation and control are considered to be one of the top technologies that help milk powder producers operate their plants more efficiently. However, the successful implementations of these technologies are limited due to poor understanding of the relationship between raw material variations and process disturbances with the target variables. Moreover, uncertainties in process measurements also preven ....New Optimisation and Control Technologies for Milk Powder Manufacturing Processes. Advanced optimisation and control are considered to be one of the top technologies that help milk powder producers operate their plants more efficiently. However, the successful implementations of these technologies are limited due to poor understanding of the relationship between raw material variations and process disturbances with the target variables. Moreover, uncertainties in process measurements also prevent reliable control and effective optimisation. This project aims to address these gaps by developing new optimisation and control methods based on effective model reduction and uncertainty process variable identification, to enable Australian milk powder manufacturers to continuously improve productivity and reduce cost.Read moreRead less
Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight ....Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight structures is in significant demand for the automotive, aerospace and electronics industries to reduce weight through optimum strip thickness and minimum joints. The benefits will include reduced weight, fuel consumption and construction time of automobiles and aircraft when the developed novel thin strip products are used, and therefore reducing manufacturing costs and negative environmental impacts.Read moreRead less
Developing a new nano-surfacing and micro-fabrication technology for complex part features using micro-abrasive jet. Ultra-precision fabrication such as nano-surfacing, micro-channelling and micro-texturing is crucial for the development of high-integrity, high-density systems for engineering, communication, computing, photovoltaic, electric and optical devices and systems. This project will gain a fundamental understanding of the physics in nano-surface formation using a micro-abrasive jet, and ....Developing a new nano-surfacing and micro-fabrication technology for complex part features using micro-abrasive jet. Ultra-precision fabrication such as nano-surfacing, micro-channelling and micro-texturing is crucial for the development of high-integrity, high-density systems for engineering, communication, computing, photovoltaic, electric and optical devices and systems. This project will gain a fundamental understanding of the physics in nano-surface formation using a micro-abrasive jet, and make a significant impact to the ultra-precision engineering discipline. It will also develop a frontier technology that will increase the competitiveness of the Australian fabrication industry in developing leading edge technologies and products.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100003
Funder
Australian Research Council
Funding Amount
$280,000.00
Summary
Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in com ....Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in commercial processing and has the capacity to form materials with high strength and limited ductility. This will lead to the development of new techniques for the manufacture of new advanced materials including advanced high strength steels, composites, nano structured metals and light metal alloys for automotive and aerospace applications.Read moreRead less
Net-shape micro manufacturing of composite micro channels. This project aims to develop a high precision net-shape micro manufacturing technology for the production of composite micro channels in a one-step process with excellent overall performance in quality and productivity. The new technology will enhance the production of commercial micro channels which have extensive applications in micro-electromechanical systems, health, medical and communications industries. This project will improve th ....Net-shape micro manufacturing of composite micro channels. This project aims to develop a high precision net-shape micro manufacturing technology for the production of composite micro channels in a one-step process with excellent overall performance in quality and productivity. The new technology will enhance the production of commercial micro channels which have extensive applications in micro-electromechanical systems, health, medical and communications industries. This project will improve the competitive advantage for Australia in the field of advanced manufacturing and has the potential to stimulate economic benefit and growth of the manufacturing industry.Read moreRead less
Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundam ....Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundamental knowledge of material behaviour will be developed with advanced models that account for the unique process deformation conditions. The intended outcome includes computer software for process design and new concepts for part shape control to improve product quality, repeatability and enable high volume manufacture.Read moreRead less