Use of CT Scanned Data in automation of Carcass Processing. Meat production is important to the Australian economy. The industry is threatened by inability to obtain sufficient labor for meat processing. Automation represents a potential solution, but brings challenges. Piecemeal automation has produced haphazard interspersing of automated and manual workstations. In meat processing automation, the greatest benefits are obtained when the process is integrated and data is passed down the process ....Use of CT Scanned Data in automation of Carcass Processing. Meat production is important to the Australian economy. The industry is threatened by inability to obtain sufficient labor for meat processing. Automation represents a potential solution, but brings challenges. Piecemeal automation has produced haphazard interspersing of automated and manual workstations. In meat processing automation, the greatest benefits are obtained when the process is integrated and data is passed down the process line. The outcomes of this project, a practically deployable robotic system, enabling methodologies and a common database, represent a big step towards integrated meat processing and bring enormous economic and health benefits to Australian community.Read moreRead less
Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this info ....Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this information to predict their growth behaviour. Special attention will be given to the effects of strain-rate and particle morphology in granulation mechanics. Improvements in granulation technology will be of great benefit to food, pharmaceutical, agricultural, explosives and mining industries and opens the way to 'designer granulation' for special purposes.Read moreRead less
Fatigue Life Prediction of Nano-filler Modified Composites. The proposed project aims to study the behaviour and the failure mechanisms of polymer nanocomposites under cyclic loading. The outcomes of the project will make original contributions to our knowledge base on such materials. The mechanics modelling and statistical analysis of the prediction of fatigue life will provide a sound physical basis and a useful tool for any future improvement and optimisation of the composites to achieve bett ....Fatigue Life Prediction of Nano-filler Modified Composites. The proposed project aims to study the behaviour and the failure mechanisms of polymer nanocomposites under cyclic loading. The outcomes of the project will make original contributions to our knowledge base on such materials. The mechanics modelling and statistical analysis of the prediction of fatigue life will provide a sound physical basis and a useful tool for any future improvement and optimisation of the composites to achieve better reliability and integrity in their intended applications. This study will bring economic benefits to the end-users of advanced material technology including the Australian materials industries. Read moreRead less
Experimental and Numerical Investigation of Granular Flow in Hoppers. Handling and processing of bulk solids such as coal and metal ores perform a key function in many industries, and hoppers are the most common devices for storage and discharge of granular materials in this field. The proper design of this equipment is very important. This project provides a systematic investigation of granular flow in hoppers, which is essential in order to avoid structure failures and associated costs. It wil ....Experimental and Numerical Investigation of Granular Flow in Hoppers. Handling and processing of bulk solids such as coal and metal ores perform a key function in many industries, and hoppers are the most common devices for storage and discharge of granular materials in this field. The proper design of this equipment is very important. This project provides a systematic investigation of granular flow in hoppers, which is essential in order to avoid structure failures and associated costs. It will lead to a fundamental understanding of relevant industrial processes, improvement of their efficiency, and hence improved competitiveness of Australian mining/mineral/metallurgical industries.Read moreRead less
A Microstructure Based Approach to Steel Design for Improved Crash Performance. There is a continual need for the automotive industry to develop vehicles with increased fuel efficiency and safety. This research will establish how different types of new advanced steels can contribute to improved crash worthiness, while also helping to increase fuel efficiency through lighter weight. This will lead to the development of new steels that offer even better crash performance while also providing more ....A Microstructure Based Approach to Steel Design for Improved Crash Performance. There is a continual need for the automotive industry to develop vehicles with increased fuel efficiency and safety. This research will establish how different types of new advanced steels can contribute to improved crash worthiness, while also helping to increase fuel efficiency through lighter weight. This will lead to the development of new steels that offer even better crash performance while also providing more realistic computer models for car designers.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775656
Funder
Australian Research Council
Funding Amount
$490,000.00
Summary
High Rate Testing System for Materials and Structures. Human or natural disasters such as terrorist attack or tsunami take place and they have catastrophic consequences, in terms of fatalities and psyche of fear among the population, as well as enormous financial loss. Vehicle accident is another example. In Australia, 1636 people were killed in 1481 road crashes, in 2005 alone. There is a great demand for research into devising novel materials and structures for optimum performance under such c ....High Rate Testing System for Materials and Structures. Human or natural disasters such as terrorist attack or tsunami take place and they have catastrophic consequences, in terms of fatalities and psyche of fear among the population, as well as enormous financial loss. Vehicle accident is another example. In Australia, 1636 people were killed in 1481 road crashes, in 2005 alone. There is a great demand for research into devising novel materials and structures for optimum performance under such circumstances. The proposed new high rate testing system will significantly advance research in this area. The facility will directly support a range of research projects in material and structural design in military and civil vehicles, aerospace industry and defence.Read moreRead less
Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtim ....Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtime, and product change over times and facilitate the development of new productsRead moreRead less
Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. Th ....Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. This manufacturing area represents a niche market for Australian manufacturing and the development of a product that enhances productivity and reduces costs has the potential to elevate Australian manufacturers in the export market and create economic benefit for Australia.Read moreRead less
Topology optimisation? An engineering approach to design of metamaterials. Metamaterials offer unusual physical properties and have significant potential to many technological innovations in precision instrument, medical, telecommunication, space and defence industries in the future. This project aims to develop a computational method for metamaterials so that they can be designed in an effective way.
A new abrasive waterjet milling technology and process models for fabricating energy-efficient electrical machines from amorphous magnetic metal laminations. As the most energy-efficient core material for electrical machines, amorphous magnetic metal (AMM) can save more than 36% of the energy wasted by ordinary electrical motors. Since electrical motors consume about 70% of all the electricity generated, if all electrical motors in Australia use AMM as the core material, an annual energy saving ....A new abrasive waterjet milling technology and process models for fabricating energy-efficient electrical machines from amorphous magnetic metal laminations. As the most energy-efficient core material for electrical machines, amorphous magnetic metal (AMM) can save more than 36% of the energy wasted by ordinary electrical motors. Since electrical motors consume about 70% of all the electricity generated, if all electrical motors in Australia use AMM as the core material, an annual energy saving worth approximately $4 billion and an annual reduction of 16 million tonnes of greenhouse gas emission in Australia are expected based on the predicted electricity consumption in 2010. This project will develop a new technology for fabricating larger electrical machines from AMM laminations. It targets the national research priorities in Frontier Technologies and An Environmentally Sustainable Australia.Read moreRead less