Design of Cost-effective Compositionally Complex Alloys. This project aims to develop low-cost and corrosion resistant compositionally complex alloys and associated processes to concurrently achieve high strength and high toughness using an innovative design strategy. The project expects to overcome the major limitations of this new type of alloys, enabling their practical applications in industry, creating new knowledge of materials science. Expected outcomes include commercialisation ready ne ....Design of Cost-effective Compositionally Complex Alloys. This project aims to develop low-cost and corrosion resistant compositionally complex alloys and associated processes to concurrently achieve high strength and high toughness using an innovative design strategy. The project expects to overcome the major limitations of this new type of alloys, enabling their practical applications in industry, creating new knowledge of materials science. Expected outcomes include commercialisation ready new alloys, breakthrough fundamental understanding of the mechanisms and long-term institutional collaboration. This should provide significant benefits, such as enhancement of Australia’s capacity of alloy development and manufacturing and strengthening the country’s world leading position in this area.Read moreRead less
Unlocking the diverse property profile of ultra-lightweight magnesium alloys. This project aims to develop the theory behind why micro alloying contributes to the formation of surface film properties. The exemplar is a prototype Magnesium-Lithium (Mg-Li) base alloy, with high specific-strength and corrosion resistance. This project will lead to the development of a new processable ultra-lightweight, corrosion resistant Mg-Li alloy family that is stronger than the prototype alloy, and with, at le ....Unlocking the diverse property profile of ultra-lightweight magnesium alloys. This project aims to develop the theory behind why micro alloying contributes to the formation of surface film properties. The exemplar is a prototype Magnesium-Lithium (Mg-Li) base alloy, with high specific-strength and corrosion resistance. This project will lead to the development of a new processable ultra-lightweight, corrosion resistant Mg-Li alloy family that is stronger than the prototype alloy, and with, at least, comparable ductility and corrosion resistance. Not only will the outcomes of the work be a fundamental advance to the fields of metallurgy and corrosion science, they will lead to the identification of an optimised compositional window for creating our second generation Mg-Li alloy family capable of being manufactured into ultra-lightweight, corrosion resistant metal products.Read moreRead less
Lower-cost processing of formable magnesium alloys. This project aims to develop higher speed extrusion and rolling of magnesium alloys through the enhanced control of alloying elements and processing schedules. Expected outcomes of this project include the development of novel alloys and processing technologies that can produce lighter, better performing magnesium products with lower processing costs. This project will deliver magnesium products that can improve fuel efficiency, resulting in lo ....Lower-cost processing of formable magnesium alloys. This project aims to develop higher speed extrusion and rolling of magnesium alloys through the enhanced control of alloying elements and processing schedules. Expected outcomes of this project include the development of novel alloys and processing technologies that can produce lighter, better performing magnesium products with lower processing costs. This project will deliver magnesium products that can improve fuel efficiency, resulting in lower emissions and less environmental pollution, along with lightweight portable consumer goods.Read moreRead less
Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and susta ....Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and sustainable alloy manufacturing for power generation, defence, and aerospace industries. Commercial benefits are opportunities to domestically source alloys with reduced dependency on international trade. Environmental and societal benefits include lower emissions due to better mechanical design and workforce training.Read moreRead less
Reliability and design of 3D printed metal structures. The project will produce a design framework for additively manufactured (3D printed) metal structures. The project will develop open source algorithms for predicting (i) mechanical properties of 3D printed metals for given printing parameters and (ii) internal stresses and distortions arising from the printing process. Underpinned by experiments on structural components and structural reliability analyses, models will be calibrated for the n ....Reliability and design of 3D printed metal structures. The project will produce a design framework for additively manufactured (3D printed) metal structures. The project will develop open source algorithms for predicting (i) mechanical properties of 3D printed metals for given printing parameters and (ii) internal stresses and distortions arising from the printing process. Underpinned by experiments on structural components and structural reliability analyses, models will be calibrated for the nonlinear analysis of 3D printed structures, and a methodology will be set out for designing 3D printed metal structures with acceptably low probability of failure. The project will enable structural engineers to safely and efficiently design 3D printed metal structures and components.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE220100876
Funder
Australian Research Council
Funding Amount
$413,000.00
Summary
Smart Optimisation of Functionally Graded Porous Structures. This project aims to develop a novel smart optimisation method for shaping the porosity geometries of metal foams for design requirements. Although these functionally graded porous structures have superior engineering properties, efficient examination methods to understand the mechanical behaviour of irregular graded porosities are lacking. Expected outcomes of this project include the expansion of fundamental knowledge in porous media ....Smart Optimisation of Functionally Graded Porous Structures. This project aims to develop a novel smart optimisation method for shaping the porosity geometries of metal foams for design requirements. Although these functionally graded porous structures have superior engineering properties, efficient examination methods to understand the mechanical behaviour of irregular graded porosities are lacking. Expected outcomes of this project include the expansion of fundamental knowledge in porous media and new technologies to build stronger and lighter multifunctional structural components. The project will provide significant benefits, including enhanced manufacturing capacities of local industries to fabricate metal foam products, new job opportunities in a growing market, and less carbon emissions.Read moreRead less
Complete limit state analysis of steel structural framework. This project aims to produce a design-by-analysis method for steel frameworks that explicitly models the complete set of failure modes including fracture of connections. The project will develop models that can accurately predict the fracture behaviour of welded and bolted connections, and system reliability calibrations that account for random variations in the parameters controlling the strength of steel frameworks including fracture ....Complete limit state analysis of steel structural framework. This project aims to produce a design-by-analysis method for steel frameworks that explicitly models the complete set of failure modes including fracture of connections. The project will develop models that can accurately predict the fracture behaviour of welded and bolted connections, and system reliability calibrations that account for random variations in the parameters controlling the strength of steel frameworks including fracture. The outcomes of this project will advance the design of steel structures, as it will become possible to analyse any type of structure for any type of failure including fracture. The design method will enable Australian structural engineers to enhance their competitive edge internationally, and maintain their preeminent record of producing innovative structural solutions.Read moreRead less
Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight ....Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight structures is in significant demand for the automotive, aerospace and electronics industries to reduce weight through optimum strip thickness and minimum joints. The benefits will include reduced weight, fuel consumption and construction time of automobiles and aircraft when the developed novel thin strip products are used, and therefore reducing manufacturing costs and negative environmental impacts.Read moreRead less
Structure-property relationships in compositionally complex alloys. Physical metallurgy has entered a new era of compositionally complex metallic alloys that show unprecedented combinations of mechanical properties enabling the design of more energy-efficient and economically viable applications. This project aims to generate new knowledge about how locally-resolved, nano-scale atomic arrangements control macroscopic deformation behavior in these materials and develop a fundamental understanding ....Structure-property relationships in compositionally complex alloys. Physical metallurgy has entered a new era of compositionally complex metallic alloys that show unprecedented combinations of mechanical properties enabling the design of more energy-efficient and economically viable applications. This project aims to generate new knowledge about how locally-resolved, nano-scale atomic arrangements control macroscopic deformation behavior in these materials and develop a fundamental understanding of their processing-structure-fracture toughness relationships. Expected outcomes include an enhanced capacity to design materials with damage-tolerant properties superior to existing alloys from bottom up, thereby allowing for commercial benefits throughout transportation, defense, and biomedical device sectors.Read moreRead less
Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expe ....Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expected outcomes will be an enhanced capacity to develop and commercialise bulk metallic glasses with mechanical properties superior to conventional metal alloys. Anticipated benefits will be improved products for the aerospace, defence, transportation, biomedical device, consumer product, and 3D printing industries.Read moreRead less