Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight ....Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight structures is in significant demand for the automotive, aerospace and electronics industries to reduce weight through optimum strip thickness and minimum joints. The benefits will include reduced weight, fuel consumption and construction time of automobiles and aircraft when the developed novel thin strip products are used, and therefore reducing manufacturing costs and negative environmental impacts.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100003
Funder
Australian Research Council
Funding Amount
$280,000.00
Summary
Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in com ....Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in commercial processing and has the capacity to form materials with high strength and limited ductility. This will lead to the development of new techniques for the manufacture of new advanced materials including advanced high strength steels, composites, nano structured metals and light metal alloys for automotive and aerospace applications.Read moreRead less
Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundam ....Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundamental knowledge of material behaviour will be developed with advanced models that account for the unique process deformation conditions. The intended outcome includes computer software for process design and new concepts for part shape control to improve product quality, repeatability and enable high volume manufacture.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE180101407
Funder
Australian Research Council
Funding Amount
$359,446.00
Summary
Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with bene ....Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with benefits to manufacturing industries, particularly those requiring production of micro/nano metallic components.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
Hydro Equal Channel Angular Pressing (ECAP) - the way to industrial processing. Australia has rich resources in aluminium, titanium and magnesium. It is of strategic national importance to Australia to change from being an exporter of metals to becoming a purveyor of technology and high-end manufactured products. To compete in the global market, Australia needs to be in a leading position in production of light alloy components for automotive, aerospace, electronic, and bio-medical applications. ....Hydro Equal Channel Angular Pressing (ECAP) - the way to industrial processing. Australia has rich resources in aluminium, titanium and magnesium. It is of strategic national importance to Australia to change from being an exporter of metals to becoming a purveyor of technology and high-end manufactured products. To compete in the global market, Australia needs to be in a leading position in production of light alloy components for automotive, aerospace, electronic, and bio-medical applications. The establishment of industrially viable Hydro-ECAP technology for production of bulk ultrafine grained light alloys with superior mechanical properties will lead to a major breakthrough in the use of such materials and will help transforming Australia's metal forming companies to future-oriented manufacturing industries.Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Modelling and control of electromagnetically propelled arcs in joining processes. Magnetically impelled arc butt (MIAB) joining is a non-traditional manufacturing process for tubular steel components. Parameter selection and tuning have to date been experimentally determined via exhaustive trial-and-error techniques. Therefore the full capabilities of the process have not yet been realised. The project aims to model and optimise the complex process and thus facilitate the development of new a ....Modelling and control of electromagnetically propelled arcs in joining processes. Magnetically impelled arc butt (MIAB) joining is a non-traditional manufacturing process for tubular steel components. Parameter selection and tuning have to date been experimentally determined via exhaustive trial-and-error techniques. Therefore the full capabilities of the process have not yet been realised. The project aims to model and optimise the complex process and thus facilitate the development of new and effective control strategies. It is expected that novel power source designs will emerge as an outcome of the research proposed.Read moreRead less
Net-shape micro manufacturing of composite micro channels. This project aims to develop a high precision net-shape micro manufacturing technology for the production of composite micro channels in a one-step process with excellent overall performance in quality and productivity. The new technology will enhance the production of commercial micro channels which have extensive applications in micro-electromechanical systems, health, medical and communications industries. This project will improve th ....Net-shape micro manufacturing of composite micro channels. This project aims to develop a high precision net-shape micro manufacturing technology for the production of composite micro channels in a one-step process with excellent overall performance in quality and productivity. The new technology will enhance the production of commercial micro channels which have extensive applications in micro-electromechanical systems, health, medical and communications industries. This project will improve the competitive advantage for Australia in the field of advanced manufacturing and has the potential to stimulate economic benefit and growth of the manufacturing industry.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE210100057
Funder
Australian Research Council
Funding Amount
$650,000.00
Summary
Australian Stress Engineering Facility. This project aims to radically enhance the Australian capability for residual stress measurements and damage analysis. This project is expected to revolutionise stress engineering research in Australia by providing access to a state-of-the-art measurement capability that will enable on-site measurements at manufacturing plants and in laboratories. Expected outcomes of this project include the development and optimisation of advanced manufacturing and maint ....Australian Stress Engineering Facility. This project aims to radically enhance the Australian capability for residual stress measurements and damage analysis. This project is expected to revolutionise stress engineering research in Australia by providing access to a state-of-the-art measurement capability that will enable on-site measurements at manufacturing plants and in laboratories. Expected outcomes of this project include the development and optimisation of advanced manufacturing and maintenance technologies for civil engineering structures. This should provide significant benefits in safety, reliability and economic impact to Australian researchers in academia and industry across manufacturing, civil, transport, defence and medical sectors.Read moreRead less