New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions ....New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions and water consumption. A case study of a large mine shows that, by increasing the initial grinding size from 100 µm to 500 µm, the new technology could cut grinding energy by 45 percent, the carbon dioxide emissions by the same amount, and the water consumption by a factor of five.Read moreRead less
An integrated study of dynamic interactions in soft matter systems. Established Australian pharmaceutical, dairy and food processing industries and growing high-value biotechnology and nanotechnology rely on the processing and control of a generic class of materials called Soft Matter. Cost driven demands for high throughput and increasing water and energy conservation requirements will be met by advances in the underpinning engineering science pursued in this project. In addition to increasing ....An integrated study of dynamic interactions in soft matter systems. Established Australian pharmaceutical, dairy and food processing industries and growing high-value biotechnology and nanotechnology rely on the processing and control of a generic class of materials called Soft Matter. Cost driven demands for high throughput and increasing water and energy conservation requirements will be met by advances in the underpinning engineering science pursued in this project. In addition to increasing the international competitiveness of Australian industries in high value products, the research outcomes also add to the knowledge capacity of the nation for future technological developments.Read moreRead less
Nano-Particle Suspension Behaviour in Salt Solutions: Effect of Ion Hydration and Attractive Forces. Understanding and controlling the flow behaviour of nano-particle suspensions is crucial to the processing of ceramics with nano-scale features. Interparticle forces influence the flow behaviour and depend upon the the adsorption of ions to the particle's surface. The proposed research investigates the effect of ion hydration and surface type on ion adsorption, the resulting attractive forces a ....Nano-Particle Suspension Behaviour in Salt Solutions: Effect of Ion Hydration and Attractive Forces. Understanding and controlling the flow behaviour of nano-particle suspensions is crucial to the processing of ceramics with nano-scale features. Interparticle forces influence the flow behaviour and depend upon the the adsorption of ions to the particle's surface. The proposed research investigates the effect of ion hydration and surface type on ion adsorption, the resulting attractive forces and suspension flow behaviour. The outcomes of the project have potential for significant increase in fundamental understanding of the relationship between ions, surfaces and forces. The benefits of this knowledge include producing nano-ceramics with improved properties and better understanding biopolymer behaviour.Read moreRead less
Use of Parallel Inclined Channels to Enhance Foam Drainage in Ion Flotation. This study is concerned with increasing the rates of foam drainage in flotation processes. The findings will have direct benefit in the field of ion flotation, and will be highly relevant to the flotation of high value minerals worth tens of billions of dollars annually. The Reflux Classifier, a device that employs the Boycott Effect to achieve a significant increase in the effective area of the vessel, will be used. Th ....Use of Parallel Inclined Channels to Enhance Foam Drainage in Ion Flotation. This study is concerned with increasing the rates of foam drainage in flotation processes. The findings will have direct benefit in the field of ion flotation, and will be highly relevant to the flotation of high value minerals worth tens of billions of dollars annually. The Reflux Classifier, a device that employs the Boycott Effect to achieve a significant increase in the effective area of the vessel, will be used. This device has already attracted three national awards in the area of gravity concentration in mineral processing. The study is ideal for training new researchers, especially at the PhD level, given the importance of the field to Australia. Read moreRead less
Drag Force on Bubbles and Particles in Turbulent Flows. Australian exports are dominated by the minerals, metallurgical and chemicals industries, with minerals exports worth at least $40 billion annually. Many of the production processes are underpinned by the complex interaction between particles, bubbles and liquids. It is important that we understand the complex interactions taking place. This will enable us to improve existing operations and also to design completely new technologies, especi ....Drag Force on Bubbles and Particles in Turbulent Flows. Australian exports are dominated by the minerals, metallurgical and chemicals industries, with minerals exports worth at least $40 billion annually. Many of the production processes are underpinned by the complex interaction between particles, bubbles and liquids. It is important that we understand the complex interactions taking place. This will enable us to improve existing operations and also to design completely new technologies, especially in the emerging fields of nano and biotechnology. This project is important because it adds to our knowledge in the national priority area of Transforming Australian Industries, and its success will ensure that our industries remain at the forefront of innovation and are globally competitive. Read moreRead less
Influence of Parallel Inclined Plates within Liquid Fluidized Beds. The aim of this study is to develop a fundamental understanding of the influence of a set of parallel inclined plates within a liquid fluidized bed. A broad range of systems that process particulate suspensions are very likely to benefit from this innovative arrangement. Considerably higher throughputs and improved separation performance are expected. A theoretical model will be developed and validated experimentally. The study ....Influence of Parallel Inclined Plates within Liquid Fluidized Beds. The aim of this study is to develop a fundamental understanding of the influence of a set of parallel inclined plates within a liquid fluidized bed. A broad range of systems that process particulate suspensions are very likely to benefit from this innovative arrangement. Considerably higher throughputs and improved separation performance are expected. A theoretical model will be developed and validated experimentally. The study will also examine whether a critical shear rate can be used to selectively separate particles on the basis of differences in density. This work will strengthen the potential exploitation of this new technology, and help train and educate a student at the PhD level in the area.Read moreRead less
Extending the range of the flotation process for particle separation. The minerals industry is a significant contributor to Australia's prosperity. Flotation is an important process for upgrading low-grade ores to high-grade concentrates, and for recovering fine coal from tailings. This project is aimed at solving a long-term problem in current flotation practice, the difficulty in recovering ultrafine and coarse particles, currently lost from production. We will pursue two new discoveries recen ....Extending the range of the flotation process for particle separation. The minerals industry is a significant contributor to Australia's prosperity. Flotation is an important process for upgrading low-grade ores to high-grade concentrates, and for recovering fine coal from tailings. This project is aimed at solving a long-term problem in current flotation practice, the difficulty in recovering ultrafine and coarse particles, currently lost from production. We will pursue two new discoveries recently made by us, relating to the recovery of ultrafines and coarse particles. Benefits to Australia are of the order of $500 million a year in increased exports, education of high-quality graduates, export income from license fees and equipment.Read moreRead less
Mass transport in aqueous foams. Flotation is extremely important in the minerals industry, whose exports are $110.5 billion annually. This project aims to significantly advance understanding of liquid transport in flotation froths, via a quantitative study of foam mass flow mechanisms. If successful, it may lead to modifications to current flotation devices, improving their froth-zone performance and saving money, water, energy and greenhouse gas emissions.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0347603
Funder
Australian Research Council
Funding Amount
$260,876.00
Summary
Integrated Facility for Interfacial Rheology Analysis. This proposal seeks to establish a state-of-the-art facility for interfacial rheology analysis. The proposed facility will be unique in Australia and bring together leading researchers from the Universities of Newcastle, Melbourne and South Australia. The facility will allow direct measurements of physical properties at fluid-liquid interfaces which are needed for ongoing research in froth flotation, food processing and surfactant applicatio ....Integrated Facility for Interfacial Rheology Analysis. This proposal seeks to establish a state-of-the-art facility for interfacial rheology analysis. The proposed facility will be unique in Australia and bring together leading researchers from the Universities of Newcastle, Melbourne and South Australia. The facility will allow direct measurements of physical properties at fluid-liquid interfaces which are needed for ongoing research in froth flotation, food processing and surfactant applications as well as to develop new processes in emerging fields of nanotechnology, biotechnology, and medical and pharmaceutical production.Read moreRead less
The elutriation of ultrafine particles according to their density. This study is concerned with exploiting a new and powerful mechanism for separating particles according to their density, with strong potential for recovering and concentrating tens of billions of dollars worth of valuable minerals annually. By coupling the new separation mechanism with a centrifugal force it should be possible to apply gravity separation technology, arguably for the first time, to the recovery of ultrafine parti ....The elutriation of ultrafine particles according to their density. This study is concerned with exploiting a new and powerful mechanism for separating particles according to their density, with strong potential for recovering and concentrating tens of billions of dollars worth of valuable minerals annually. By coupling the new separation mechanism with a centrifugal force it should be possible to apply gravity separation technology, arguably for the first time, to the recovery of ultrafine particles from 200 microns to well below 10 microns, at high separation efficiency, and high feed rates. This study is also ideal for training new researchers, especially at the PhD level, in an area of importance to Australia's economic future. Read moreRead less