Redox processes in Bayer liquors. Alumina, and the aluminium produced from it, are amongst Australia's most important mineral commodities, earning about $8 billion p.a. in exports. However, ongoing technological improvements are needed for Australian producers to remain globally competitive. This project addresses a key problem in alumina production - the behaviour of organic impurities - which will help to increase industrial productivity and reduce energy consumption. Insights gained from this ....Redox processes in Bayer liquors. Alumina, and the aluminium produced from it, are amongst Australia's most important mineral commodities, earning about $8 billion p.a. in exports. However, ongoing technological improvements are needed for Australian producers to remain globally competitive. This project addresses a key problem in alumina production - the behaviour of organic impurities - which will help to increase industrial productivity and reduce energy consumption. Insights gained from this research will also minimize the environmental and occupational health impacts of various process emissions, making the industry more sustainable.Read moreRead less
Development of an efficient oxygen-thiosulfate process for the recovery of gold from ores. Gold is currently recovered from the ore by a cyanide leaching process. This high risk procedure is used because there is currently no safe alternative. The research we propose to undertake will investigate a novel thiosulfate-oxygen process to dissolve gold. Successful completion of the project will identify the mechanism of the process and could lead to the replacement of the highly toxic cyanide with th ....Development of an efficient oxygen-thiosulfate process for the recovery of gold from ores. Gold is currently recovered from the ore by a cyanide leaching process. This high risk procedure is used because there is currently no safe alternative. The research we propose to undertake will investigate a novel thiosulfate-oxygen process to dissolve gold. Successful completion of the project will identify the mechanism of the process and could lead to the replacement of the highly toxic cyanide with the non toxic thiosulfate. Thus the proposed project has the potential to substantially alter the gold recovery process, particularly in an era where environmental and public concerns exist over the use of cyanide.Read moreRead less
Extraction of gold from thiosulfate leach liquors using selective magnetic ion exchange (MIEX) resins. Cyanide processes used for gold leaching can cause severe environmental problems. This proposal studies the use of thiosulfate as an alternative, concentrating on the design and synthesis of new functionalised magnetic ion-exchange resins, which will act as selective adsorbents for the gold thiosulfate complex and thereby facilitate the implementation of this efficient, low environmental impact ....Extraction of gold from thiosulfate leach liquors using selective magnetic ion exchange (MIEX) resins. Cyanide processes used for gold leaching can cause severe environmental problems. This proposal studies the use of thiosulfate as an alternative, concentrating on the design and synthesis of new functionalised magnetic ion-exchange resins, which will act as selective adsorbents for the gold thiosulfate complex and thereby facilitate the implementation of this efficient, low environmental impact process. Since the leaching is typically applied to ores rich in copper, resins for the recovery of copper will also be designed. Laboratory proving trials will be conducted and successful candidates will be considered for future commercialisation of a Resin-in-Pulp leaching and recovery process.Read moreRead less
Model studies of multiphase flow in fluid bed reactors. Multiphase flow is widely encountered in mineral, metallurgical and chemical industries which are important components of Australia's economy. Understanding and modelling multiphase flow plays a significant role in the design, control and optimization of multiphase reactors in these industries. The success of this project will enhance computational multiphase flow capability and help build fluid bed reactors with high efficiency, low energy ....Model studies of multiphase flow in fluid bed reactors. Multiphase flow is widely encountered in mineral, metallurgical and chemical industries which are important components of Australia's economy. Understanding and modelling multiphase flow plays a significant role in the design, control and optimization of multiphase reactors in these industries. The success of this project will enhance computational multiphase flow capability and help build fluid bed reactors with high efficiency, low energy consumption and low emissions. The research outcomes will not only greatly benefit Australia's economy but also significantly help environmental protection beneficial to Australia's community.Read moreRead less
Heat capacities of Bayer liquors to 300C. Alumina refining is one of Australia's most important industries, earning ~$6 billion per year export income. However, major productivity gains are required for Australian producers to remain globally competitive. More accurate thermodynamic calculations, covering the full plant operating range, are seen by the industry as an important way to increase productivity, minimise energy consumption and cut greenhouse emissions. To achieve these aims, we must e ....Heat capacities of Bayer liquors to 300C. Alumina refining is one of Australia's most important industries, earning ~$6 billion per year export income. However, major productivity gains are required for Australian producers to remain globally competitive. More accurate thermodynamic calculations, covering the full plant operating range, are seen by the industry as an important way to increase productivity, minimise energy consumption and cut greenhouse emissions. To achieve these aims, we must extend current theoretical understanding and establish an experimental capability, hitherto unavailable in Australia, for measuring heat capacities and densities of solutions to temperatures as high as 300 C.Read moreRead less
Modelling Bayer Plant Liquors for Industrial Process Simulations. Alumina refining is one of Australia's most important industries but it exists within an increasingly competitive global market. More meaningful computer simulations of the Bayer process, covering conditions far beyond current plant operating ranges, are seen by Australian producers as an important way to increase future productivity, minimise energy consumption and cut greenhouse emissions. To achieve these aims, we must develop ....Modelling Bayer Plant Liquors for Industrial Process Simulations. Alumina refining is one of Australia's most important industries but it exists within an increasingly competitive global market. More meaningful computer simulations of the Bayer process, covering conditions far beyond current plant operating ranges, are seen by Australian producers as an important way to increase future productivity, minimise energy consumption and cut greenhouse emissions. To achieve these aims, we must develop hitherto unavailable modelling capabilities for predicting the behaviour of Bayer plant liquors. The more robust thermodynamic models developed in this project will enable more realistic simulations, which are a prerequisite for innovative process design and optimisation.Read moreRead less
Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the ....Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the furnace using a laboratory scale model, plant trials and numerical analysis. The project will enhance our fundamental understanding of the top submerged injection processes and assist in optimising AusIron furnace design.Read moreRead less