High purity formaldehyde production from carbon oxides. This project aims to investigate the detailed reaction mechanism of a green chemistry route of producing formaldehyde by reducing carbon monoxide and carbon dioxide in liquid phase. Formaldehyde is a widely used feedstock for chemical industries, but is not considered a green chemical because it is produced using natural gas as the feed, which loses over 61 per cent of energy. This project will maximise the yield and purity of the product, ....High purity formaldehyde production from carbon oxides. This project aims to investigate the detailed reaction mechanism of a green chemistry route of producing formaldehyde by reducing carbon monoxide and carbon dioxide in liquid phase. Formaldehyde is a widely used feedstock for chemical industries, but is not considered a green chemical because it is produced using natural gas as the feed, which loses over 61 per cent of energy. This project will maximise the yield and purity of the product, making it commercially viable. This project’s method for producing formaldehyde is expected to reduce the capital cost and energy losses.Read moreRead less
An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective o ....An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective of this project is to develop the theoretical framework and implementation of an Advanced Integrated Support System (ISS) for process monitoring, data analysis and interpretation, event detection and diagnosis, and operations support in chemical and petrochemical processes manufacturing.Read moreRead less
Novel inkjet-printed organic solvent nanofiltration membranes. The pharmaceutical industry is one of fastest growing industries in Australia. Manufacturing pharmaceutical products requires the use of hazardous and expensive organic solvents, which are toxic for the environment and expensive to recover due to the energy intensive thermal process required. This project aims to discover and manufacture a novel, low-cost, chemically robust nanomaterial-based membrane using an industry scalable inkje ....Novel inkjet-printed organic solvent nanofiltration membranes. The pharmaceutical industry is one of fastest growing industries in Australia. Manufacturing pharmaceutical products requires the use of hazardous and expensive organic solvents, which are toxic for the environment and expensive to recover due to the energy intensive thermal process required. This project aims to discover and manufacture a novel, low-cost, chemically robust nanomaterial-based membrane using an industry scalable inkjet printing process. The membrane will be resistant to organic solvents while efficiently recovering valuable and hazardous organic solvents with minimum environmental footprint. It will effectively provide for the future growth of the Australian pharmaceutical industry while also having global applications.Read moreRead less
Process for treatment of fluorine-containing synthetic greenhouse gases. It is generally agreed that increasing levels of greenhouse gases in the atmosphere are leading to higher average atmospheric temperatures. This research pursues the development of an energy-efficient, non-destructive process for transforming fluorine-containing greenhouse gases (GHGs) into valuable and environmentally benign products. The application of research will lead to the development of a new non-destructive proce ....Process for treatment of fluorine-containing synthetic greenhouse gases. It is generally agreed that increasing levels of greenhouse gases in the atmosphere are leading to higher average atmospheric temperatures. This research pursues the development of an energy-efficient, non-destructive process for transforming fluorine-containing greenhouse gases (GHGs) into valuable and environmentally benign products. The application of research will lead to the development of a new non-destructive process and will benefit Australia, socially by reducing emission of GHGs and thus protecting the environment, and economically through licensing of the technology for treatment of the growing stockpiles of synthetic GHGs.
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Particle motion and particle-convective heat transfer near the walls of fluidized beds. Background: Fluidized bed technology has important industrial applications ranging from petrol production to mineral processing for metal production. Such processes take advantage of the high rates of heat transfer in gas-fluidized beds.
Objective of project: To improve understanding and modelling of heat transfer in gas fluidized beds through the application of state-of-the-art experimental (Positron Emiss ....Particle motion and particle-convective heat transfer near the walls of fluidized beds. Background: Fluidized bed technology has important industrial applications ranging from petrol production to mineral processing for metal production. Such processes take advantage of the high rates of heat transfer in gas-fluidized beds.
Objective of project: To improve understanding and modelling of heat transfer in gas fluidized beds through the application of state-of-the-art experimental (Positron Emission Particle Tracking) and modelling (Discrete Element Method simulation) techniques.
Expected outcomes of project: New knowledge of the mechanisms of fluidized bed heat transfer. Improved the prediction of heat transfer coefficients with consequent improvements in the design and operation of fluidized bed processes.
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Catalytic conversion of Australia's natural gas to value added products. While natural gas (of which methane is the primary component) is an abundant source of energy, it is normally found in remote areas and for its successful exploitation it needs to be processed. The processing usually requires significant energy and resources input. In this project we will develop a fundamental understanding to a single step catalytic process that can utilise natural gas and nitrous oxide (both potent greenh ....Catalytic conversion of Australia's natural gas to value added products. While natural gas (of which methane is the primary component) is an abundant source of energy, it is normally found in remote areas and for its successful exploitation it needs to be processed. The processing usually requires significant energy and resources input. In this project we will develop a fundamental understanding to a single step catalytic process that can utilise natural gas and nitrous oxide (both potent greenhouse gases) and oxygen to produce selectively methanol and hydrocarbons from a natural gas feedstream in a controlled manner. A single step process for natural gas conversion utilising waste green-house gases is expected to be of great benefit to the Australian economy, environment and energy securityRead moreRead less
Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex ....Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex interaction problems covering granulation fundamentals, dynamic modelling, process design and advanced control. The work will lead to significantly improved productivity and quality for a wide range of industrial particulate processes using innovative design and model based control strategies.Read moreRead less
Characterisation of Pyrolytic Thermal Regions in Coal Macerals using Computer Aided Thermal Analysis. The research will assist in the fundamental understanding of coal pyrolysis mechanisms. All coal contains proportions of different fossilised plant material, which behaves differently when heated. This proposal studies thermal behaviour of the density separated fractions in Australian coals using a highly sensitive technique. The characterisation adds value and use to current coal reserves and ....Characterisation of Pyrolytic Thermal Regions in Coal Macerals using Computer Aided Thermal Analysis. The research will assist in the fundamental understanding of coal pyrolysis mechanisms. All coal contains proportions of different fossilised plant material, which behaves differently when heated. This proposal studies thermal behaviour of the density separated fractions in Australian coals using a highly sensitive technique. The characterisation adds value and use to current coal reserves and is aimed towards producing an advanced modelling capability to promote efficient coal usage in existing and future technologies. Such innovative approaches support the sustainability of Australian coal reserves, particularly in the transition towards decarbonised energy.Read moreRead less
Scaleable Microstructured Chemical Process Systems. This project seeks to revolutionize the way bulk chemicals are made industrially. By combining highly integrated process designs, with profound process intensification, we will create the basis for chemical process technology that is efficient and economical at relatively small scale. This development will reinvigorate the Australian chemical industry, with enormous benefits to the country in terms of improved security of supply of chemicals an ....Scaleable Microstructured Chemical Process Systems. This project seeks to revolutionize the way bulk chemicals are made industrially. By combining highly integrated process designs, with profound process intensification, we will create the basis for chemical process technology that is efficient and economical at relatively small scale. This development will reinvigorate the Australian chemical industry, with enormous benefits to the country in terms of improved security of supply of chemicals and fuels and reduced trade deficit. This new type of plant will be scaleable and without the technical risk normally associated with plant scale-up. At the smallest scale, it will be mobile and able to utilise remote and dispersed feedstocks such as stranded natural gas, coal bed methane, or biogas. Read moreRead less
Novel Metal Carbide Catalysts For Gas-To-Liquid Conversion Processes. The development of efficient gas-to-liquid fuels processes is driven by the availability of abundant natural gas reserves and environmental advantages of synthetic liquid fuels. In this study, a new molybdenum-tungsten carbide catalyst that with excellent performance but 80 times cheaper than noble metal catalysts is proposed. It is especially attractive for industrial applications because it can be used for steam reforming of ....Novel Metal Carbide Catalysts For Gas-To-Liquid Conversion Processes. The development of efficient gas-to-liquid fuels processes is driven by the availability of abundant natural gas reserves and environmental advantages of synthetic liquid fuels. In this study, a new molybdenum-tungsten carbide catalyst that with excellent performance but 80 times cheaper than noble metal catalysts is proposed. It is especially attractive for industrial applications because it can be used for steam reforming of natural gas to synthesis gas, and subsequent conversion to gasoline. This represents huge cost savings in catalyst and energetically-efficient reactors in the global petrochemical industry where millions of dollars are spent annually on catalyst improvement and rehabilitation.Read moreRead less