Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute ....Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute to making an environmentally sustainable Australia. The project will also provide high quality education to final year undergraduate students. The project will contribute to the theory of metallurgical processes, particularly to the gas-solid reactions in the reduction and carburisation processes. Read moreRead less
INVESTIGATION OF THE EFFECT OF ALLOYING ELEMENTS ON SHEAR BAND FORMATION DURING THE WARM ROLLING OF LOW CARBON AND INTERSTITIAL FREE STEELS. This proposal involves the application of three dimensional atom probe field ion microscopy and advanced transmission electron microscopy techniques to study the phenomena of precipitation and solute atoms' interactions with dislocations in warm rolled low carbon steels and interstitial free steels. It is intended to examine the effect of alloying addition ....INVESTIGATION OF THE EFFECT OF ALLOYING ELEMENTS ON SHEAR BAND FORMATION DURING THE WARM ROLLING OF LOW CARBON AND INTERSTITIAL FREE STEELS. This proposal involves the application of three dimensional atom probe field ion microscopy and advanced transmission electron microscopy techniques to study the phenomena of precipitation and solute atoms' interactions with dislocations in warm rolled low carbon steels and interstitial free steels. It is intended to examine the effect of alloying additions on in-grain shear bands formation, texture formation and formability of warm rolled and annealed low carbon steels. Ultimately, the project is concerned with developing of fundamental understanging of solute interactions which provide an improved basis for design of these economically significant steels.Read moreRead less
A new methodology for the measurement of transition metals ions in complex, high temperature oxide systems relevant to non-ferrous metal production. Complex multi-component molten oxide phases, known commonly as slags, are used in the high temperature production and refining of metals. The slag systems of commercial interest contain transition metals species, such as, Fe2+, Fe3+. Each of these species behaves as if it were a separate chemical component. Researchers at the University of Queensla ....A new methodology for the measurement of transition metals ions in complex, high temperature oxide systems relevant to non-ferrous metal production. Complex multi-component molten oxide phases, known commonly as slags, are used in the high temperature production and refining of metals. The slag systems of commercial interest contain transition metals species, such as, Fe2+, Fe3+. Each of these species behaves as if it were a separate chemical component. Researchers at the University of Queensland have developed a new methodolgy, which enables the concentrations of these transition metal ions to be measured.
These types of measurements cannot be made with any of the techniques currently in use. The study will provide data on high temperature slags in a number of industrially and scientifically important systems. This approach will be applicable to a wide range of chemical systems in the fields of extractive metallurgy, materials science and geology; systems which could not previously be characterised.Read moreRead less
Granular dynamics: from discrete simulation towards continuum modelling. The project aims to develop a general averaging theory to link discrete to continuum description of granular dynamics and a comprehensive understanding of the underlying physics. This will be achieved through detailed analysis of the particle-particle and particle-wall interactions at both microscopic and macroscopic levels, supported by the newly developed averaging theory and novel discrete particle simulation. The result ....Granular dynamics: from discrete simulation towards continuum modelling. The project aims to develop a general averaging theory to link discrete to continuum description of granular dynamics and a comprehensive understanding of the underlying physics. This will be achieved through detailed analysis of the particle-particle and particle-wall interactions at both microscopic and macroscopic levels, supported by the newly developed averaging theory and novel discrete particle simulation. The results, in terms of constitutive relations and boundary conditions, will be implemented in continuum-based process modelling and tested by comparing numerical and experimental results via typical case studies. It will significantly enhance the present capability of modelling granular flow that is widely encountered in many industries and in nature.Read moreRead less
A Novel Approach to Processing of Australian Laterite Ores through Selective Reduction and Carbonylation. Processing of laterite ores, started in 1998 in Australia, has significantly enhanced Australian role on the international nickel market. However, the production of nickel from oxide ores by established technologies consumes two to three times energy as processing of sulphide ores with significant environmental impact. This underlines the importance of development of more energy efficient pr ....A Novel Approach to Processing of Australian Laterite Ores through Selective Reduction and Carbonylation. Processing of laterite ores, started in 1998 in Australia, has significantly enhanced Australian role on the international nickel market. However, the production of nickel from oxide ores by established technologies consumes two to three times energy as processing of sulphide ores with significant environmental impact. This underlines the importance of development of more energy efficient processes for oxide ores. The proposed technology will significantly decrease energy and water consumption, and greenhouse gas emissions in nickel production. It will enhance the competitiveness of Australian Nickel Industry and stimulate its expansion with significant economy and social benefits.Read moreRead less
Step Change Technologies in Ironmaking - Slag Compositions for Use in the New Low Energy Blast Furnace Practice. The world's current iron and steelmaking production capacity is over 200 million tonnes annually; this is set to rapidly rise with the increasing production in China and in India. Australia is a major exporter and supplier of iron ores and coal and coke to the South East Asian region. It is in Australia's National interest to encourage improvements in these technologies not only to in ....Step Change Technologies in Ironmaking - Slag Compositions for Use in the New Low Energy Blast Furnace Practice. The world's current iron and steelmaking production capacity is over 200 million tonnes annually; this is set to rapidly rise with the increasing production in China and in India. Australia is a major exporter and supplier of iron ores and coal and coke to the South East Asian region. It is in Australia's National interest to encourage improvements in these technologies not only to increase export income but also to contribute to improved environmental performance. The proposed project will assist in the development of a modified iron blast furnace, and in so doing substantially reduce the energy consumption and CO2 emissions from the process.Read moreRead less
Novel Atomic Level Investigations of High Temperature Surface Thermodynamics of molten steel. This project will develop a highly advanced research capability to investigate critical aspects of impurity interactions and surface phenomena in molten steel. Innovative research proposed in this project will pave the way towards developing novel atomic level technologies whose potentials are largely unexplored and untested, with profound implications for international standing of Australian science an ....Novel Atomic Level Investigations of High Temperature Surface Thermodynamics of molten steel. This project will develop a highly advanced research capability to investigate critical aspects of impurity interactions and surface phenomena in molten steel. Innovative research proposed in this project will pave the way towards developing novel atomic level technologies whose potentials are largely unexplored and untested, with profound implications for international standing of Australian science and steel industry. It will lay the foundations for improvements in steelmaking practices enhancing operational efficiency, environmental sustainability with immense economic/technological benefits. Significant savings are to be gained from the ability to process lower cost scrap and reducing contamination in the final steel products. Read moreRead less
Recycling of Waste Plastics in Electric Furnace Steelmaking: Kinetics of Carbon Dissolution into Steel. Waste plastics form an ever-increasing component of industrial and municipal solid waste and there are serious environmental hazards associated with current methods of plastic waste disposal. This project will produce an in-depth understanding on the critical aspects of recycling waste plastics in steelmaking processes as a carbon and energy resource. Potentially huge quantities of plastic was ....Recycling of Waste Plastics in Electric Furnace Steelmaking: Kinetics of Carbon Dissolution into Steel. Waste plastics form an ever-increasing component of industrial and municipal solid waste and there are serious environmental hazards associated with current methods of plastic waste disposal. This project will produce an in-depth understanding on the critical aspects of recycling waste plastics in steelmaking processes as a carbon and energy resource. Potentially huge quantities of plastic waste can be utilised in the steelmaking industry in a way which will be clean, economic and environmentally friendly. The possibility of recycling infusible and insoluble thermoset plastics will also be investigated.Read moreRead less
Recycling Alumina-Carbon Refractory Waste in Steelmaking: Fundamental understanding of impurities during refractory/steel interactions. This project will deliver the technical advances for critical aspects of the recycling of waste refractories as raw materials in steelmaking. The novel and recycled refractories that we will develop will lead to reductions in waste generation through reduced wear, resulting in significant economic and environmental benefits. Optimising the characteristics of the ....Recycling Alumina-Carbon Refractory Waste in Steelmaking: Fundamental understanding of impurities during refractory/steel interactions. This project will deliver the technical advances for critical aspects of the recycling of waste refractories as raw materials in steelmaking. The novel and recycled refractories that we will develop will lead to reductions in waste generation through reduced wear, resulting in significant economic and environmental benefits. Optimising the characteristics of these refractories will result in longer refractory life, reduced downtime, and increased product quality. These advances will result in significant advantages for the steel industry.Read moreRead less
Alternative technology for titanium tetrachloride: production and chlorination of titanium oxycarbonitride. The proposed project targets alternative cost-efficient technology for titanium tetrachloride, which is an intermediate product in production of titanium metal and titania pigment. More efficient technology for processing of titanium minerals will strengthen the position of Australia in the titanium industry at a global level. It has a potential to enhance Australia capacity to exploit nic ....Alternative technology for titanium tetrachloride: production and chlorination of titanium oxycarbonitride. The proposed project targets alternative cost-efficient technology for titanium tetrachloride, which is an intermediate product in production of titanium metal and titania pigment. More efficient technology for processing of titanium minerals will strengthen the position of Australia in the titanium industry at a global level. It has a potential to enhance Australia capacity to exploit niche markets for titanium dioxide white pigment and titanium metal, enabling Australia to capitalise on its huge mineral sands resource, rich in ilmenite and rutile. The project will also contribute to the theory of metallurgical processes, particularly to the gas-solid reactions in the reduction, carburisation, nitridation and chlorination processes. Read moreRead less