Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating ....Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating strategies for improving the process control and productivity and energy saving. The research outcomes (theory/model/understanding) are useful to fluid bed reactors which are widely used in mineral/metallurgical/chemical industries. Their application can improve the competitiveness of the steel and other industries in Australia.Read moreRead less
Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on ....Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on land and sea. A laboratory-scale process will be developed and tested at a larger scale. The new knowledge that is gained will be essential for the successful introduction of the new technology into the Australian coal industry.Read moreRead less
An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon kn ....An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon known as wind blast. The aim is to develop a fundamental understanding of the phenomenon and thus provide a basis on which to develop strategies to mitigate the hazard. Outcomes are expected to be improved levels of mining safety, technical viability and economics.Read moreRead less
Applicability of the Longwall Top Coal Caving in Australian Underground Coal Mines. The proposed project aims to develop an improved understanding of the geotechnical caving characteristics of the Longwall Top Coal Caving method and it's applicability in Australian underground coal mines. The practical outcomes include significant economical benefits associated with extracting thick seams, maximising production and recovery, while improving safety standards. The advantages and constraints of the ....Applicability of the Longwall Top Coal Caving in Australian Underground Coal Mines. The proposed project aims to develop an improved understanding of the geotechnical caving characteristics of the Longwall Top Coal Caving method and it's applicability in Australian underground coal mines. The practical outcomes include significant economical benefits associated with extracting thick seams, maximising production and recovery, while improving safety standards. The advantages and constraints of the mining method will be examined rigorously relative to the Australian geological and stress environment and safety requirement. The parameters influencing the applicability of the method as well as the support design criteria and performance will be researched using comparative, analytical and numerical modelling methods.Read moreRead less
Novel Cutting Picks for Mining Industry and an Australian Standard. This research will enable the development of highly efficient and robust mining picks and establish the methodology and techniques for setting up an Australian standard for mining picks which does not exist at present but is imperatively needed by the mining industry. The novel technology will provide effective solutions to improving mine environment and safety, and reducing nation's power consumption, green house gas emission, ....Novel Cutting Picks for Mining Industry and an Australian Standard. This research will enable the development of highly efficient and robust mining picks and establish the methodology and techniques for setting up an Australian standard for mining picks which does not exist at present but is imperatively needed by the mining industry. The novel technology will provide effective solutions to improving mine environment and safety, and reducing nation's power consumption, green house gas emission, and environmental pollution. These will in turn reduce the probability of black lung which has been the biggest killer of underground workers in mines.Read moreRead less
Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the proje ....Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the project include improvements in productivity, coke quality and fuel efficiency, which will lead reduced energy consumption and pollution emission and thereby improve the competitiveness of Australia's coal and steel industries. Read moreRead less
Particle scale modelling of dense medium cyclones in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, worth around $A13.5 billion annually. Dense medium cyclones process the vast majority of tonnes fed to Australian coal preparation plants, and hence play a critical economic role in coal production. This project aims at providing substantial design and operational improvements through the application of a novel combined continuum and ....Particle scale modelling of dense medium cyclones in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, worth around $A13.5 billion annually. Dense medium cyclones process the vast majority of tonnes fed to Australian coal preparation plants, and hence play a critical economic role in coal production. This project aims at providing substantial design and operational improvements through the application of a novel combined continuum and discrete modelling method. Specifically, the improvements targeted relate to better process and product control, a decrease in unit energy consumption and improvements in productivity, which, together with the research training offered, will further enhance Australia's leading position in global coal industry.Read moreRead less
Fundamental studies of the packing and compaction of fine particles. This project will investigate the fundamentals of the packing and compaction of fine particles at both microscopic and macroscopic levels through a combined theoretical and experimental program. It involves the use of advanced techniques to generate particle scale information, so that a packing and compaction process can be assessed at various time and length scales. It will produce a comprehensive understanding of the underlyi ....Fundamental studies of the packing and compaction of fine particles. This project will investigate the fundamentals of the packing and compaction of fine particles at both microscopic and macroscopic levels through a combined theoretical and experimental program. It involves the use of advanced techniques to generate particle scale information, so that a packing and compaction process can be assessed at various time and length scales. It will produce a comprehensive understanding of the underlying physics, computer models capable of predicting the micromechanic and transport properties of porous media, and an effective means to solve many packing and compaction problems widely encountered in minerals and materials processing industries.Read moreRead less
Fundamental studies of screening processes in coal preparation. Screening is a most important unit operation widely used in industries but not well understood. This project will investigate the fundamentals governing the dynamic behaviour of coal slurry on desliming screens by a combined theoretical and experimental program. Its aim is to develop and validate a computer model that can simulate the operation under various conditions at a particle level, providing a cost effective way to quantify ....Fundamental studies of screening processes in coal preparation. Screening is a most important unit operation widely used in industries but not well understood. This project will investigate the fundamentals governing the dynamic behaviour of coal slurry on desliming screens by a combined theoretical and experimental program. Its aim is to develop and validate a computer model that can simulate the operation under various conditions at a particle level, providing a cost effective way to quantify the screening performance in relation to materials, machine and operation conditions. It will generate a basis for developing better design and control strategies of screen operation, resulting in an improved competitiveness of Australia's mineral industry.Read moreRead less
Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and ....Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and wider community. New separation technologies that could benefit the minerals industries and other key industries should follow. The project will also result in the education and training of two postgraduate students, and the advancement of two postdoctoral researchers in this area of industry. Read moreRead less